Differential Case: Disassembly

REMOVE FRONT DIFFERENTIAL RING GEAR
1. Place the matchmarks on the ring gear and differential case.
  
  Fig 1: Identifying Matchmarks On Ring Gear And Differential Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 14 bolts.
  
  Fig 2: Identifying Front Differential Ring Gear Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a plastic-faced hammer, tap on the ring gear to remove it from the case.
Fig 3: Tapping Ring Gear
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING
1. Using SST, tap out the front differential case front tapered roller bearing from the differential case.
  SST 09950-00020, 09950-00030, 09950-60010 (09951-00500)
  
  Fig 4: Tapping Front Differential Case Front Tapered Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the front differential case front tapered roller bearing outer race.
  SST 09308-00010
  
  Fig 5: Removing Front Differential Case Front Tapered Roller Bearing Outer Race
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING
1. Using SST, remove the front differential case rear tapered roller bearing from the differential case.
  SST 09950-00020, 09950-00030, 09950-60010 (09951-00500)
  
  Fig 6: Removing Front Differential Case Rear Tapered Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, tap out the front differential case rear tapered roller bearing outer race.
  SST 09308-00010
  
  Fig 7: Tapping Front Differential Case Rear Tapered Roller Bearing Outer Race
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN
1. Using a pin punch and a hammer, tap out the straight pin.
  NOTE: Before removing the straight pin, unstake it with a pin punch.
  
  Fig 8: Tapping Straight Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT
1. Remove the front differential pinion shaft from the differential case.
Fig 9: Removing No. 1 Front Differential Pinion Shaft
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL SIDE GEAR
1. Remove the 2 differential pinions, 2 pinion thrust washers, 2 front differential side gears and 2 side gear thrust washers from the differential case.
Fig 10: Identifying Differential Pinions, Pinion Thrust Washers And Front Differential Side Gears
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TRANSAXLE HOUSING OIL SEAL
1. Using SST and hammer, tap out the oil seal.
  SST 09215-00013 (09215-00471), 09950-70010 (09951-07100)
  
  Fig 11: Tapping Transaxle Housing Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
1. Using SST and hammer, tap out the oil seal.
  SST 09950-70010 (09951-07100), 09608-10010
  
  Fig 12: Tapping Differential Side Bearing Retainer Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002