FixVault

Inspection Procedure

  1. READ VALUE USING TECHSTREAM 
    1. Connect a Techstream to the DLC3.
    2. Turn the ignition switch ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Cruise Control / Data List.
    5. According to the display on Techstream, read the "Data List".
    Fig 1: Identifying Cruise Control Main Switch Function Position
    G04830993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Cruise Control 

    ECM (CRUISE CONTROL SYSTEM)

    Item Measurement Item/Range Normal Condition
    CCS Main SW M-CPU Main switch (Main CPU) / ON or OFF ON: Main switch (Main CPU) is ON
    OFF: Main switch (Main CPU) is OFF
    Cancel Switch CANCEL switch / ON or OFF ON: CANCEL switch is ON
    OFF: CANCEL switch is OFF
    SET/COAST Switch - / SET switch / ON or OFF ON:-/SET switch is ON
    OFF: - / SET switch is OFF
    RES/ACC Switch + / RES switch / ON or OFF ON: + / RES switch is ON
    OFF: + / RES switch is OFF

    OK: When the cruise control main switch is operated, the display changes as shown above. 

    Result: 

    RESULT CHART

    Result Proceed to
    OK A
    NG (All items are defective) B
    NG (1 to 5 items are defective) C

    A: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    C: REPLACE CRUISE CONTROL MAIN SWITCH 

    B: GO TO NEXT STEP 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Remove the cruise control main switch.
    2. Fig 2: Inspecting Cruise Control Main Switch
      G04830994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the resistance.

      Standard resistance 

      CRUISE CONTROL MAIN SWITCH

      Tester Connection Switch Condition Specified Condition
      1-3 cruise control switch neutral 10 kΩ or higher
      cruise control switch ON Below 1 Ω
      cruise control switch OFF 10 kΩ or higher
      +/RES 216 to 264 Ω
      -/SET 567 to 693 Ω
      CANCEL 1,386 to 1,694 Ω
    4. Reinstall the cruise control main switch.

    NG: REPLACE CRUISE CONTROL MAIN SWITCH 

    OK: GO TO NEXT STEP 

  3. CHECK HARNESS AND CONNECTOR (CRUISE CONTROL MAIN SWITCH - SPIRAL CABLE) 
    1. Disconnect the spiral cable side connector.
    2. Disconnect the cruise control main switch side connector.
    3. Fig 3: Checking Harness And Connector (Cruise Control Main Switch - Spiral Cable)
      G04830995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the resistance.

      Standard resistance 

      CRUISE CONTROL MAIN SWITCH - SPIRAL CABLE

      Tester Connection Specified Condition
      Terminal 1 (ECC) main switch side - Terminal 4 (ECC) spiral cable side Below 1 Ω
      Terminal 3 (CCS) main switch side - Terminal 3 (CCS) spiral cable side Below 1 Ω
    5. Reconnect the spiral cable side connector.
    6. Reconnect the cruise control main switch side connector.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: GO TO NEXT STEP 

  4. CHECK SPIRAL CABLE 
    NOTE: The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag from deploying. Be sure to read the PRECAUTION .
    1. Remove the spiral cable.
      Fig 4: Identifying Spiral Cable
      G04830996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance.

      Standard resistance 

      SPIRAL CABLE

      Tester Connection Specified Condition
      Terminal 3 (CCS) main switch side - CCS (D3-1) Below 1 Ω
      Terminal 4 (ECC) main switch side - ECC (D3-2) Below 1 Ω

      HINT:

      The spiral cable makes a maximum of approximately 5 rotations.

    3. Reinstall the spiral cable.

    NG: REPLACE SPIRAL CABLE 

    OK: GO TO NEXT STEP 

  5. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE - ECM AND BODY GROUND) 
    1. Disconnect the A21 ECM connector.
    2. Disconnect the D3 spiral cable (vehicle side) connector.
    3. Fig 5: Checking Harness And Connector (Spiral Cable - ECM And Body Ground)
      G04830997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the resistance.

      Standard resistance 

      SPIRAL CABLE - ECM AND BODY GROUND

      Tester Connection Specified Condition
      A21-40 (CCS)-D3-1 (CCS) Below 1 Ω
      A21-40 (CCS) or D3-1 (CCS) - Body ground 10 kΩ or higher
      D3-2 (ECC) - Body ground Below 1 Ω
    5. Reconnect the ECM connector.
    6. Reconnect the spiral cable (vehicle side) connector.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE ECM