FixVault

Common Specs & Procedures

PRIUS (EXCEPT PHV) COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
Service SERVICE DATA
Torque TORQUE SPECIFICATIONS
Axle Nut/Hub Nut
Front 216 N.m (2,200 kgf.cm, 159 ft. lbf)
Rear 90 N.m (918 kgf.cm, 66 ft. lbf)
Battery SERVICE DATA
Brakes
Bleeding Sequence BLEEDING
Front SERVICE DATA
Torque TORQUE SPECIFICATIONS
Rear SERVICE DATA
Torque TORQUE SPECIFICATIONS
Charging
Generator SERVICE DATA
Torque TORQUE SPECIFICATIONS
Drive Belts
Adjustment N/A
Belt Routing N/A
Engine Cooling
General Service Specifications SERVICE DATA
Radiator Cap Pressure 94 to 122 kPa (1.0 to 1.2 kgf/cm2 , 13.5 to 17 psi)
Thermostat R & I THERMOSTAT
Water Pump R & I WATER PUMP
Engine Mechanical
Compression 2ZR-FXE ENGINE MECHANICAL
Oil Pressure at idle speed: 60 kPa (0.6 kgf/cm2 , 8.7 psi) or more
at 2500 RPM: 142 kPa (1.4 kgf/cm2 , 21 psi)
Overhaul 2ZR-FXE ENGINE MECHANICAL
Torque TORQUE SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate (Drive Plate) Torque 49 N.m (500 kgf.cm, 36 ft. lbf)
Fuel System
Pressure Specification @ idle, 304 to 343 kPa (3.1 to 3.5 kgf/cm2 , 44 to 50 psi)
5 min. after engine has stopped, 147 kPa (1.5 kgf/cm2 , 21 psi) or more
Fuel Pressure Test Procedure ON-VEHICLE INSPECTION
Ignition
Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
Spark Plug
(Type: DENSO SC20HR11)
Gap Standard, 1.0 to 1.1 mm (0.039 to 0.043 in.)
Maximum, 1.3 mm (0.0512 in.)
Torque 18 N.m (184 kgf.cm, 13 ft.lb)
Starting
Starter SERVICE DATA
Wheel Alignment
Adjustment Specifications SERVICE DATA
Torque TORQUE SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque 103 N.m (1,050 kgf.cm, 76 ft. lbf)