FixVault

Fuel Pump: Disassembly: Disassembly

  1. REMOVE FUEL SUCTION SUPPORT NO. 2 
    1. Using a screwdriver with its tip wrapped with tape, disengage the 5 snap claws from the claw holes, and remove the fuel suction support.
      Fig 1: Locating Fuel Suction Support
      GTY130812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the fuel suction support.

  2. REMOVE FUEL PUMP CUSHION RUBBER 
    1. Remove the fuel pump cushion rubber from the fuel pump.
      Fig 2: Removing Fuel Pump Cushion Rubber
      GTY187558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the fuel sender gauge connector.
      Fig 3: Disconnecting Fuel Sender Gauge Connector
      GTY192437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Unlock the fuel sender gauge, and slide it to remove.
  4. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the fuel pump connector.
      Fig 4: Locating Fuel Suction Plate Claws
      GTY171043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver with its tip wrapped with tape, disengage the 4 snap claws from the claw holes, and pull out the fuel suction plate.
      NOTE:

      Do not damage the fuel suction support.

  5. REMOVE FUEL PUMP HARNESS 
    1. Disconnect the connector.
      Fig 5: Identifying Fuel Pump Assembly Harness Connector
      GTY178748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pry out the fuel pump harness.
  6. REMOVE FUEL PUMP 
    1. Pull out the fuel pump from the fuel tank fuel filter.
      Fig 6: Identifying Fuel Pump
      GTY191531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL PUMP FILTER 
    1. Using a screwdriver, pry out the clip.
      Fig 7: Locating Fuel Pump Filter Clip
      GTY171940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pull out the fuel pump filter from the fuel pump.
  8. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Pull out the fuel pressure regulator from the fuel tank fuel filter.
      Fig 8: Identifying Fuel Pressure Regulator
      GTY191166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the fuel pressure regulator.