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Fuel Pump: Reassembly: Reassembly

NOTE:

Do not disconnect the hoses indicated in the illustration.

Fig 1: Locating Hoses
GTY122364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Attach the 2 claws to the claw holes to install the fuel suction support.
      Fig 2: Identifying Claws
      GTY136320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL MAIN VALVE ASSEMBLY 
    1. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.
      Fig 3: Identifying O-Rings Onto Fuel Main Valve
      GTY136764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel main valve to the fuel filter.
      Fig 4: Identifying Fuel Main Valve From Fuel Filter
      GTY148569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure the O-rings are not cut or pinched during the installation.

  3. INSTALL FUEL PUMP 
    1. Connect the fuel pump wire harness connector to the fuel pump.
      Fig 5: Locating Fuel Pump Wire Harness Connector
      GTY143837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply a light coat of gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.
      Fig 6: Identifying O-Ring And Spacer
      GTY132406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Attach the 5 claws to the claw holes and install the fuel pump to the suction plate with filter.
      Fig 7: Locating Fuel Pump Claws
      GTY224350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 1 FUEL SUB-TANK 
    NOTE:

    Make sure that the fuel tube passes into the section marked by the circle.

    Fig 8: Identifying Fuel Tube
    GTY132861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the 3 claws to the claw holes to install the fuel sub-tank.
      Fig 9: Identifying Fuel Sub-Tank Claws
      GTY148568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the 3 claws to the claw holes.
      Fig 10: Identifying Fuel Sub-Tank Claws
      GTY138141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the tube part to the sub-tank.
      Fig 11: Locating Claw
      GTY227927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the sub-tank.
    4. Connect the jet pump to the sub-tank.
    5. Connect the fuel pump connector.
      Fig 12: Locating Fuel Pump Connector
      GTY213297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SENDER GAUGE ASSEMBLY  See step  1
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