FixVault

Fuel Pump: Disassembly: Disassembly

NOTE:

Do not disconnect the hoses indicated in the illustration.

Fig 1: Identifying Hoses Not To Be Disconnected
GTY182931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. REMOVE FUEL SENDER GAUGE ASSEMBLY  See step  2
  2. REMOVE NO. 1 FUEL SUB-TANK 
    1. Disconnect the fuel pump connector.
      Fig 2: Identifying Fuel Pump Connector
      GTY182883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the jet pump from the No. 1 fuel sub-tank.
      Fig 3: Identifying Jet Pump And Protective Tape
      GTY174838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Jet Pump
      *2 Protective Tape
    3. Using a screwdriver with its tip wrapped in protective tape, disengage the claw from the No. 1 fuel sub-tank.
      NOTE:

      Do not damage the No. 1 fuel sub-tank.

    4. Disengage the 3 claws.
      Fig 4: Identifying Fuel Sub-Tank Claws
      GTY172617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the No. 1 fuel sub-tank.

    5. Disengage the 3 claws and remove the No. 1 fuel sub-tank.
      Fig 5: Identifying No. 1 Fuel Sub-Tank And Claws Location
      GTY172789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the No. 1 fuel sub-tank.

  3. REMOVE FUEL PUMP 
    1. Disengage the 5 claws and separate the fuel pump from the fuel filter case.
      Fig 6: Identifying Fuel Filter Case And Claws Location
      GTY184780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fuel Filter Case
    2. Disconnect the fuel pump wire harness connector from the fuel pump to remove it.
    3. Remove the O-ring and fuel pump spacer from the fuel pump.
      Fig 7: Identifying O-Ring, Fuel Pump Spacer And Fuel Pump
      GTY170077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-ring
      *2 Fuel Pump Spacer
  4. REMOVE FUEL MAIN VALVE ASSEMBLY 
    1. Remove the fuel main valve from the fuel filter case.
      Fig 8: Identifying Fuel Main Valve, Fuel Filter Case And O-Rings
      GTY175039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fuel Filter Case
      *2 O-ring
    2. Remove the 2 O-rings from the fuel main valve.