Valve Body Assembly: Installation: Installation

INSTALL MANUAL VALVE
1. Coat the manual valve with ATF WS, and install it to the valve body.
  
  Fig 1: Identifying Manual Valve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Coat 2 new transaxle case 2nd brake gaskets with ATF WS, and install them to the transaxle case.
  
  Fig 2: Identifying Apply Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the check ball body spring and check ball body.
  
  Fig 3: Identifying Check Ball Body And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Align the groove of the manual valve with the pin of the manual valve lever.
  
  Fig 4: Identifying Valve Body Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Temporarily install the valve body with the 13 bolts.
  Bolt length
  
  Bolt A
  
  32 mm (1.26 in.)
  
  Bolt B
  
  22 mm (0.866 in.)
  
  Bolt C
  
  55 mm (2.17 in.)
  
  Bolt D
  
  45 mm (1.77 in.)
5. Temporarily install the manual detent spring and manual detent spring cover with the 2 bolts.
  
  Fig 5: Identifying Detent Spring And Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Bolt length
  
  Bolt A
  
  14 mm (0.551 in.)
  
  Bolt B
  
  45 mm (1.77 in.)
6. Check that the manual valve lever comes in contact with the center of the roller at the tip of the manual detent spring.
7. Tighten the 15 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
8. Install the ATF temperature sensor with the lock plate and bolt.
  
  Fig 6: Identifying Transmission Valve Body Assembly Connector, Bolt And Lock Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
9. Connect the 5 shift solenoid valve connectors.
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new oil strainer gasket with ATF WS and install it to the oil strainer.
  
  Fig 7: Identifying Oil Strainer Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil strainer with the 3 bolts.
  
  Fig 8: Locating Oil Strainer Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
1. Install the 2 magnets to the oil pan, as shown in the illustration.
  
  Fig 9: Identifying Magnets From Oil Pan
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil pan and a new gasket with the 19 bolts.
  
  Fig 10: Identifying Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
ADD AUTOMATIC TRANSAXLE FLUID
INSPECT AUTOMATIC TRANSAXLE FLUID See step 1
INSTALL ENGINE UNDER COVER LH