HV Battery: Installation: Installation

1. Install the No. 1 hybrid vehicle battery mount bracket with the 2 bolts.

   Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

1. Install the No. 2 hybrid vehicle battery mount bracket with the 2 bolts.

   Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

2. Connect the 4 clamps.

1. Install the child restraint seat anchor bracket sub-assembly RH with the 2 bolts.

   Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf) 

2. Connect the clamp.

1. Install the child restraint seat anchor bracket sub-assembly LH with the 2 bolts.

   Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf) 

1. Install the 2 electric vehicle charger brackets with the 4 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. Temporarily install the electric vehicle charger assembly with the 4 bolts.
3. Connect the 2 clamps.
4. Connect the 2 connectors and lock the 2 green colored locks as shown in the illustration.
   Fig 1: Connecting Connectors

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Green colored Lock

   NOTE:

   Make sure that the connectors are connected securely.

5. Connect the clamp.
6. Connect the 2 connectors.

1. Set the 2 hooks and straps.
2. Using a suitable adaptor such as straps, install the HV battery while tilting the HV battery.
   WARNING:

   To prevent any accidents and injuries due to the weight of the HV battery, follow all specified procedures and be careful to balance the HV battery when removing or installing it.

   NOTE:

   • Make sure that the HV battery does not interfere with the vehicle body during removal or installation.
   • Align the holes for the HV battery holding bolts.
3. Install the HV battery with the 8 bolts and 2 nuts.

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

4. Tighten the 4 bolts.
   Fig 2: Identifying Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

   HINT: 

   This operation should be performed when the electric vehicle charger assembly has been removed/installed.

5. Remove the 2 bolts and 2 engine hangers (12281-28010).
6. Install the 2 bolts.

   Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf) 

7. Connect the 4 clamps.
8. Connect the connector and 2 clamps.
9. Connect the clamp.
10. Remove the 2 bolts from each upper back door damper stay bracket.

    HINT: 

    Have an assistant support the back door.

11. Rotate each upper back door damper stay bracket to its original position as shown in the illustration and install them with the 2 bolts.
    Fig 3: Identifying Back Door Damper Stay Bracket & Bolts

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    HINT: 

    Damage will not occur even if the back door is closed with the upper back door damper stay bracket installed upside-down. However, if this happens the open position of the back door will be higher, making operation of the back door difficult. Make sure to return the brackets to their original position after finishing work.

1. Install the No. 2 hybrid battery intake duct with the clip.

1. Install the No. 1 hybrid battery intake duct with the clip.

HINT: 

Use the same procedure described for the LH side.

HINT: 

Use the same procedure described for the LH side.

HINT: 

Use the same procedure described for the LH side.

HINT: 

Use the same procedure as for the RH side. Refer to INSTALLATION - Step 54 .

Refer to INSTALLATION