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Engine Unit: Installation: Installation

  1. INSTALL IGNITION COIL ASSEMBLY  . Refer to INSTALLATION - Step 2
  2. INSTALL VENTILATION HOSE 
    1. Install the ventilation hose to the ventilation valve.
      Fig 1: Identifying Ventilation Hose And Valve
      GTY342651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL EXHAUST MANIFOLD  . Refer to INSTALLATION - Step 2
  4. INSTALL MANIFOLD STAY  . Refer to INSTALLATION - Step 3
  5. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR  . Refer to INSTALLATION - Step 5
  6. INSTALL FUEL INJECTOR ASSEMBLY  . Refer to INSTALLATION - Step 1
  7. INSTALL NO. 1 DELIVERY PIPE SPACER  . Refer to INSTALLATION - Step 2
  8. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 3
  9. INSTALL FUEL VAPOR FEED PIPE 
    1. Install the fuel vapor feed pipe with the bolt.
      Fig 2: Identifying Fuel Vapor Feed Pipe And Bolt
      GTY214231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  10. INSTALL INTAKE MANIFOLD  . Refer to INSTALLATION - Step 1
  11. INSTALL EGR WITH COOLER PIPE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 1
  12. INSTALL EGR VALVE ASSEMBLY  . Refer to INSTALLATION - Step 2
  13. INSTALL EGR PIPE ASSEMBLY  . Refer to INSTALLATION - Step 3
  14. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Apply a light coat of engine oil to a new O-ring.
    2. Install the O-ring to the engine oil level dipstick guide.
    3. Install the engine oil level dipstick guide with the 2 bolts.
      Fig 3: Installing Engine Oil Level Dipstick Guide
      GTY232874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt A 

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

      Bolt B 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    4. Connect the clamp to the engine oil level dipstick guide.
    5. Install the oil dipstick.
  15. INSTALL THROTTLE BODY ASSEMBLY  . Refer to INSTALLATION - Step 1
  16. INSTALL ENGINE HANGERS 
    1. Install the 2 engine hangers with the 2 bolts.
      Fig 4: Identifying engine hangers And Bolts
      GTY211513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Part Name Part No.
      No. 1 engine hanger 12281-37021
      No. 2 engine hanger 12282-37011
      Bolt 91552-81050
  17. REMOVE ENGINE ON ENGINE STAND 
    1. Remove the bolts and engine on engine stand.
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