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Windshield Glass: Installation: Installation

  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
      Fig 1: 2 New No. 1 Windshield Glass Stoppers
      GTY324230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
      Fig 2: 2 New No. 2 Windshield Glass Stoppers
      GTY337308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Ceramic Notch - -
      *a Windshield Glass Edge Side - -

      Standard Dimension

      Area Dimension
      a 7.2 to 8.2 mm (0.283 to 0.323 in.)
      NOTE:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDOW GLASS ADHESIVE DAM 
    1. Using a brush or sponge, coat the application area of a new window glass adhesive dam with primer G.
      Fig 3: Window Glass Adhesive Dam With Primer G
      GTY339237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Primer G *2 Ceramic Notch for Dam Cut Alignment
      *a Dam Cut Area *b Ceramic Line

      Standard Dimension

      Area Dimension
      a 5.2 mm (0.205 in.)
      b 7.0 mm (0.276 in.)
      c 7.0 mm (0.276 in.)
      d 5.2 mm (0.205 in.)
      e 34.8 mm (1.37 in.)
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the window glass adhesive dam onto the windshield glass as shown in the illustration.
      Fig 4: Window Glass Adhesive Dam
      GTY330801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Ceramic Notch for Dam Cut Alignment - -
      *a Dam Cut Area *b Ceramic Line

      Standard Dimension

      Area Dimension
      a 7.0 mm (0.276 in.)
      b 7.0 mm (0.276 in.)
      c 35.0 mm (1.38 in.)
  4. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY 
    1. Position the windshield glass sub-assembly.
      Fig 5: Matchmarks On The Windshield Glass Sub-Assembly And Vehicle Body
      GTY324940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, place the windshield glass sub-assembly in the correct position.
      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.
        NOTE:

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.
    2. Using a brush, coat the installation surface on the vehicle body with primer M.
      Fig 6: Vehicle Body With Primer M
      GTY325738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brush *2 Primer M
      *3 Adhesive - -
      *a CORRECT *b INCORRECT
      *c Edge of Curved Surface - -
      NOTE:
      • Do not coat the adhesive with primer M.
      • Do not apply too much primer M.
      • Allow the primer M to dry for 3 minutes or more.
      • Throw away any leftover primer M.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with primer G.
      Fig 7: Adhesive With Primer G
      GTY332967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Primer G *2 Ceramic Notch

      Standard Dimension

      Area Dimension
      a 7.0 mm (0.276 in.) or more
      b 7.0 mm (0.276 in.) or more
      c 7.0 mm (0.276 in.) or more
      d 19.0 mm (0.748 in.) or more
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      • Apply primer G onto the ceramic notches.
      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.
    4. Apply adhesive to the glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        Fig 8: Tip Of The Cartridge Nozzle
        GTY318132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Nozzle

        Standard Dimension

        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        HINT: 

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
        Fig 9: Adhesive To The Windshield Glass Sub-Assembly
        GTY336436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *A Back Side - -
        *1 Adhesive *2 Ceramic Notch

        Standard Dimension

        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 8.0 mm (0.315 in.) or more
        c 8.0 mm (0.315 in.) or more
        d 19.0 mm (0.748 in.) or more
        e 8.0 mm (0.315 in.) or more
        f 8.0 mm (0.315 in.) or more

        HINT: 

        Apply adhesive onto the ceramic notches.

    5. Install the windshield glass sub-assembly.
      Fig 10: Matchmarks On The Windshield Glass Sub-Assembly And Vehicle Body
      GTY324940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
        NOTE:
        • Check that the windshield glass stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and windshield glass sub-assembly.
      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        HINT: 

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.
      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
  5. INSTALL WINDSHIELD OUTSIDE MOULDING 
    NOTE:

    After the installation of the window glass, install the moulding before the adhesive hardens.

    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with primer G.
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Apply primer G to the shaded area of the upper side of the windshield outside moulding as shown in the illustration.
      Fig 11: Primer G, Upper Side Of The Windshield Outside Molding
      GTY330856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not apply too much primer G.
      • Allow the primer G to dry for 3 minutes or more.
      • Throw away any leftover primer G.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    3. Install the windshield outside moulding onto the windshield glass.
      Fig 12: Windshield Outside Molding
      GTY324439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Window Glass
      *2 Windshield Outside Moulding
      *3 Body
  6. INSPECT FOR LEAK AND REPAIR 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  7. INSTALL ROOF HEADLINING ASSEMBLY 

    Refer to INSTALLATION

  8. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 3
  9. INSTALL FRONT FENDER TO COWL SIDE SEAL LH  . Refer to INSTALLATION - Step 4
  10. INSTALL FRONT FENDER TO COWL SIDE SEAL RH  . Refer to INSTALLATION - Step 5
  11. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  . Refer to INSTALLATION - Step 6
  12. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  . Refer to INSTALLATION - Step 7
  13. INSTALL FRONT WIPER ARM HEAD CAP  . Refer to INSTALLATION - Step 8
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