Installation [06/2016 - 12/2017]: Procedure

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. When reusing the windshield glass:
   1. Apply primer (Sunstar #435-70) to the glass attachment surface of the new No. 1 windshield glass stopper.
   2. Apply primer (Sunstar #435-40) to the No. 1 windshield glass stopper attachment surface of the windshield glass.
      TEXT IN ILLUSTRATION
      
      

      	Primer
      	Adhesive

      NOTE:

      • Do not apply too much primer.
      • After applying the primer for the windshield glass stopper, and dry for at least 10 minute.
   3. After drying the primer, apply adhesive (Sunstar # 560) to the No. 1 windshield glass stopper attachment surface.
   4. Install the No. 1 windshield glass stopper to the windshield glass, as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area	Dimension
      a	16.3 mm (0.6417 in.)
      b	17.3 mm (0.6811 in.)

      TEXT IN ILLUSTRATION
      
      

      *1	Windshield Glass
      *2	Windshield Glass Stopper

1. When reusing the windshield glass:

   HINT: 

   Use the same procedure as for the No. 1 windshield glass stopper.

1. Using a brush, apply primer (sunstar GP402) to the windshield outside molding attachment surface of the windshield glass and the windshield glass outer ends.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	7.0 mm (0.2760 in.)

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   *1	Windshield Glass
   *a	Back Side
   *b	Application Area

   NOTE:

   Do not apply primer out of the ceramic areas.

2. After drying the primer, match the new windshield outside molding to both edges of the windshield glass.
3. Using a roller, crimp the windshield outside molding in the direction of the arrows as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	7.3 mm (0.2874 in.)

   Standard

   50 N/100 mm (5.1 kgf/3.94 in, 11.2 lbf/3.94 in)

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   *a

   Back Side

   NOTE:

   Install the windshield outside molding firmly so that it does not sag

4. Using a roller, crimp the windshield outside molding in the direction of the arrows, as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	6.8 mm (0.2677 in.)

   Standard

   50 N/100 mm (5.1 kgf/3.94 in, 11.2 lbf/3.94 in)

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   *a

   Back Side

   NOTE:

   Install the windshield outside molding firmly so that it does not sag.

1. Remove the release paper from the upper windshield glass seal.

   HINT: 

   After removing the release paper, keep the exposed adhesive free from foreign matter.

2. install the upper windshield glass seal to the windshield outside molding, as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	165 mm (6.4961 in.)
   b	3.0 mm (0.1181 in.)
   c	5.7 mm (0.2244 in.)
   d	5.0 mm (0.1969 in.)
   e	0 to 0.5mm (0 to 0.0197in.)

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   *1	Windshield Outside Molding
   *a	Back Side
   	Upper Windshield Glass Seal

   HINT: 

   Use the same procedure for both the RH and LH sides.

1. Install the new window glass adhesive dam onto the windshield glass, as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	13.0 mm (0.5118 in.)
   b	15.3 mm (0.6024 in.)
   c	0 to 3.0 mm (0 to 0.1181 in.)
   d	14.8 mm (0.5827 in.)

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   *1	Ceramic Notch	*2	Window Glass Adhesive Dam
   *a	Back Side	-	-

   HINT: 

   Use the same procedure for both the RH and LH sides.

1. Install the new lower windshield glass seal onto the windshield glass, as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	28.0 mm (1.1024 in.)

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   *1	Ceramic Notch	*2	Lower Windshield Glass Seal
   *3	Window Glass Adhesive Dam	-	-
   *a	Back Side	-	-

   HINT: 

   Use the same procedure for both the RH and LH sides.

1. Position the windshield glass.
   NOTE:

   Before installing the windshield glass, wait until the adhesive hardens completely.

   HINT: 

   For the hardening time, follow the manufacturer's instruction manual.

   1. Using suction cups, place the windshield glass in the correct position.
   2. Check that the whole contact surface of the windshield rim is perfectly even.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area	Dimension
      a	4.0 mm (0.1575 in.)
      b	5.0 mm (0.1969 in.)

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      *1	Windshield Glass
      *2	Body

   3. Align the matchmarks on the windshield glass and vehicle body.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      TEXT IN ILLUSTRATION
      
      

      *a

      Matchmark

      NOTE:

      Check that the windshield glass stopper are attached to the vehicle body correctly.

   4. Remove the windshield glass.
2. Using a brush, coat the installation surface on the vehicle body with Primer.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Sunstar

   Enclosed with penguin seal #580 super.

   Yokohama

   M-300 or equivalent

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   *a	NG
   *b	OK
   	Primer
   	Adhesive

   NOTE:

   • Do not coat the adhesive with Primer.
   • Do not apply too much primer.

   HINT: 

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Using a brush or sponge, coat the application area of adhesive with Primer.

   Sunstar

   Enclosed with penguin seal #580 super.

   Yokohama

   M-300 or equivalent

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension

   Area	Dimension
   a	8.0 mm (0.315 in.)

   TEXT IN ILLUSTRATION
   
   

   *a	Back Side	-	-
   	Primer	-	-

   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.

   HINT: 

   • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
4. Apply adhesive to the glass.

   Adhesive

   Sunstar penguin seal #580 super.

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area	Dimension
      a	9.0 mm (0.354 in.)
      b	8.0 mm (0.315 in.)
      c	2.0 mm (0.079 in.)

   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the windshield glass, as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area	Dimension
      a	2.0 mm (0.0787 in.)
      b	8.0 mm (0.3150 in.)
      c	9.0 mm (0.3543 in.)
      d	11.3 mm (0.4449 in.)
      e	22.0 mm (0.8661 in.)
      f	30.0 mm (1.1811 in.)
      g	10.8 mm (0.4252 in.)

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      *a	Back Side	-	-
      	Adhesive	-	-

      HINT: 

      Apply adhesive keep to the window glass adhesive dam.

5. Apply adhesive tape, etc. to the windshield glass and the body panel section, and use a pen to apply matching marks for use when installing (when using the new windshield glass).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a

   Matchmark

   1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the windshield glass stopper are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and windshield glass.
      • After the primer on the body is dried (about 10 minutes), install the windshield glass.
   2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

      HINT: 

      Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

   3. Using a scraper, remove any excess or protruding adhesive.

      HINT: 

      Apply adhesive onto the windshield glass rim.

   4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

      HINT: 

      Follow the instructions in the owner's manuals provided by each adhesive manufacturer regarding the minimum required drying time after applying adhesive, and the time required before driving.

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

(Refer to PROCEDURE - Step 1 )

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5

HINT: 

Use the same procedure as for the RH side.

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 9