FixVault

Reassembly [08/2015 - ]: Procedure

  1. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Attach the 2 claws to the claw holes to install the fuel suction support.
      GTY611178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL MAIN VALVE ASSEMBLY 
    1. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.
      GTY606505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel main valve to the fuel filter.
      GTY611247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure the O-rings are not cut or pinched during the installation.

  3. INSTALL FUEL PUMP 

    HINT: 

    Perform "Inspection After Repairs" after replacing the fuel pump (Refer to INITIALIZATION [08/2015 - ] ).

    1. Connect the fuel pump wire harness connector to the fuel pump.
      GTY606237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply a light coat of gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.
      GTY132406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Attach the 5 claws to the claw holes and install the fuel pump to the suction plate with filter.
      GTY604578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 1 FUEL SUB-TANK 
    NOTE:

    Make sure that the fuel tube passes into the section marked by the circle.

    GTY132861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the 3 claws to the claw holes to install the fuel sub-tank.
      GTY577714Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the 3 claws to the claw holes.
      GTY577713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the tube part to the sub-tank.
      GTY227927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the sub-tank.
    4. Connect the jet pump to the sub-tank.
    5. Connect the fuel pump connector.
      GTY606269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SENDER GAUGE ASSEMBLY 

    See step  1