Installation [08/2015 - 08/2016]: Procedure

1. Install the No. 1 fuel tank heat insulator with the 4 clips.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the fuel tube clamp to the No. 1 fuel tank heat insulator.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install the fuel tank to filler pipe hose to the fuel tank as shown in the illustration.

   HINT: 

   • Align the fuel tank side mark with the hose side mark when installing the hose.
   • Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply a light coat of gasoline or grease to a new gasket, and install it to the fuel tank.
2. Install the fuel suction with pump and gauge tube into the fuel tank.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Be careful not to bend the arm of the fuel sender gauge.
   • Align the protrusion of the fuel suction with pump and gauge tube with the groove of the fuel tank.
3. Put the retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer 1 complete turn by hand.
4. Set SST on the fuel pump gauge retainer.
   • SST: 09808-14030 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   • Hold the fuel suction tube assembly upright by hand to ensure that the fuel suction tube gasket is not moved out of position.
   • Securely attach the claws of SST to the protrusions of the fuel pump gauge retainer and fix SST in place.
   • Install SST while pressing the claws of SST against the fuel pump gauge retainer (toward the center of SST).
5. Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank as shown in the illustration.
   • SST: 09808-14030 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Fit the tips of SST onto the ribs of the retainer.

1. Install the 2 fuel tank tubes and No. 1 fuel tube joint with the 3 tube joint clips.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Check that there are no scratches or foreign objects on the connecting parts.
   • Check that the fuel tube joints are inserted securely.
   • Check that the tube joint clips are on the collars of the fuel tube joints.
   • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
2. Install the fuel tank main tube and fuel tank return tube to the fuel tank.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Set the fuel tank on a transmission jack and raise the fuel tank.
2. Raise the transmission jack.
3. Install the 2 fuel tank bands with the 2 pins and 2 clips.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Connect the 2 fuel tank bands with the 2 bolts.

   Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Connect the fuel tank to filler pipe hose to the fuel tank filler pipe as shown in the illustration.

   HINT: 

   • Install the hose so that the distance between the fuel tank inlet pipe side mark and fuel tank to filler pipe hose side mark is 0 to 0.3 mm (0 to 0.0118 in.) as shown in the illustration.
   • Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the fuel tank breather tube to the fuel tank filler pipe.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Push the parts together firmly until a "click" sound is heard.

   NOTE:

   • Before installing the tube connector to the pipe, check if there is any damage or foreign matter in the connector.
   • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.
2. Attach the fuel tube clamp.

1. Connect the No. 2 fuel tank breather tube.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Before installing the hose, make sure that it is not damaged. Make sure that there is no foreign matter present on the connecting surfaces.
   • After connecting, check if the hose and the connector are securely connected by pulling on them.
2. Attach the 2 fuel tube clamps.

1. Connect the fuel tank return tube.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Push the parts together firmly until a "click" sound is heard.

   NOTE:

   • Before installing the tube connector to the pipe, check if there is any damage or foreign matter in the connector.
   • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.
2. Attach the fuel tube clamp.

1. Connect the fuel tank main tube.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Push the parts together firmly until a "click" sound is heard.

   NOTE:

   • Before installing the tube connector to the pipe, check if there is any damage or foreign matter in the connector.
   • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.
2. Attach the fuel tube clamp.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install the tank protector with the 5 bolts.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Connect the fuel pump and fuel sender gauge connector.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install the service hole cover with new butyl tape.

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install the air duct with the 2 screws.

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 58

Refer to PROCEDURE - Step 57

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Refer to PROCEDURE - Step 71

1. Install the rear No. 2 seat assembly (Refer to INSTALLATION [08/2015 - ] ).

Refer to PROCEDURE - Step 76

Refer to PROCEDURE - Step 72

Refer to PROCEDURE - Step 74

Refer to PROCEDURE - Step 15

Refer to PROCEDURE - Step 16

1. Install the rear No. 1 seat assembly (Refer to INSTALLATION [08/2015 - 08/2019] ).

1. Install the rear No. 1 seat assembly (Refer to INSTALLATION [08/2015 - 08/2019] ).

1. Check the SRS warning light (Refer to DIAGNOSIS SYSTEM [08/2015 - ] ).

See step  12

Refer to PROCEDURE - Step 25

Refer to PROCEDURE - Step 25