FixVault
Home › Toyota › 2021 › Prius LE AWD-e › Repair and Diagnosis › Body & Frame › Windows › Windows / Glass - Service Information › Windshield Glass › Installation [07/2020 - ] › Procedure

Installation [07/2020 - ]: Procedure

  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
      GTY571304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Using a brush or sponge, coat the installation area of 2 new No. 2 windshield glass stoppers with glass primer.
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.
      GTY596059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side
      *a Ceramic Notch
      *b Windshield Glass Edge Side

      Standard Dimension

      Area Dimension
      a 13.7 to 14.7 mm (0.539 to 0.579 in.)

      HINT: 

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD OUTSIDE MOULDING 
    1. Using a brush or sponge, coat the installation area of a new windshield outside moulding with glass primer.
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

    2. Install the new windshield outside moulding to the windshield glass as shown in the illustration.
      GTY544630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side
      *a Edge Of Curved Surface
      *b Same Length

      Standard Dimension

      Area Dimension
      a 6.9 mm (0.272 in.)
  4. INSTALL WINDOW GLASS ADHESIVE DAM 
    1. Cut a new window glass adhesive dam so that it is the appropriate size as shown in the illustration.
      GTY444952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Cut

      Standard Dimension

      Area Dimension
      a 294.2 to 295.2 cm (9.65 to 9.68 ft.)
    2. Using a brush or sponge, coat the installation area of the new window glass adhesive dam with glass primer.
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

    3. Install the window glass adhesive dam to the windshield glass as shown in the illustration.
      GTY599907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side - -
      *a Ceramic Notch *b Window Glass Adhesive Dam Positioning Center
      Glass Primer - -
  5. INSTALL FRONT WINDOW INNER CENTER MOULDING 

    HINT: 

    Perform the following procedure only when replacement of a front window inner center moulding is necessary.

    1. Using a brush or sponge, coat the installation area of a new front window inner center moulding with glass primer.

      Standard Dimension

      Area Dimension
      a 17.5 mm (0.689 in.) or more
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

      GTY545351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side
      Glass Primer
    2. Install the new front window inner center moulding to the windshield glass as shown in the illustration.
      GTY542250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side
      *a Matchmark

      Standard Dimension

      Area Dimension
      a 0.6 mm (0.0236 in.) or less
      NOTE:

      Do not damage the front window inner center moulding.

    3. Remove the matchmarks.
  6. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY 
    1. Position the windshield glass sub-assembly.
      GTY571977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      1. Using suction cups, place the windshield glass sub-assembly in the correct position.
      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.
        NOTE:

        Check that the windshield glass stoppers are engaged to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.
    2. Using a brush, coat the installation surface on the vehicle body with body primer.
      NOTE:
      • Do not coat the adhesive with body primer.
      • Do not apply too much body primer.
      • Allow the body primer to dry for 3 minutes or more.
      • Throw away any leftover body primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the body primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with glass primer.
      GTY556407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Back Side - -
      *a Adhesive Application Area *b Ceramic Notch
      Glass Primer - -

      Standard Dimension

      Area Dimension
      a 8.0 mm (0.315 in.)
      b 11.0 mm (0.433 in.) or more
      c 19.0 mm (0.748 in.) or more
      NOTE:
      • Do not apply too much glass primer.
      • Allow the glass primer to dry for 3 minutes or more.
      • Throw away any leftover glass primer.

      HINT: 

      • Apply glass primer to the ceramic notches.
      • If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.
    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        GTY446207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Nozzle

        Standard Dimension

        Area Dimension
        a 12.0 to 15.0 mm (0.472 to 0.591 in.)
        b 8.0 to 11.0 mm (0.315 to 0.433 in.)
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
        GTY565173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *A Back Side - -
        *a Adhesive Positioning Center *b Window Glass Adhesive Dam Positioning Center
        *c Ceramic Notch - -
        Adhesive - -

        Standard Dimension

        Area Dimension
        a 10.2 mm (0.402 in.)
        b 10.2 mm (0.402 in.)
        c 4.0 mm (0.157 in.)
        d 6.5 mm (0.256 in.)
        e 6.5 mm (0.256 in.)
        f 8.0 mm (0.315 in.)

        HINT: 

        Apply adhesive to the ceramic notches.

    5. Install the windshield glass sub-assembly.
      GTY571977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.
        NOTE:
        • Check that the windshield glass stoppers are engaged to the vehicle body correctly.
        • Check the clearance between the vehicle body and windshield glass sub-assembly.
      2. Lightly press the outer surface of the windshield glass sub-assembly to ensure that the windshield glass sub-assembly is securely fit to the vehicle body.

        HINT: 

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.
      4. Hold the windshield glass sub-assembly using protective tape until the applied adhesive becomes hard.

        HINT: 

        Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

    6. When replacing the windshield glass sub-assembly or front window inner center moulding with a new one:
      1. Remove the 2 protective retainers from the front window inner center moulding.
        GTY591041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:

        Do not damage the front window inner center moulding.

        HINT: 

        Make sure to remove the protective retainers.

  7. INSPECT FOR LEAK 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  8. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Return the front section of the roof headlining assembly to its original position.
    2. w/ Forward Recognition with Heater Hood Sub-assembly:
      1. Connect the connector.
  9. INSTALL VISOR HOLDER LH 

    Refer to PROCEDURE - Step 2

  10. INSTALL VISOR ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  11. INSTALL VISOR BRACKET COVER (for LH Side) 

    Refer to PROCEDURE - Step 4

  12. INSTALL VISOR HOLDER RH 

    HINT: 

    Use the same procedure as for the LH side.

  13. INSTALL VISOR ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  14. INSTALL VISOR BRACKET COVER (for RH Side) 

    HINT: 

    Use the same procedure as for the LH side.

  15. INSTALL ASSIST GRIP ASSEMBLY 

    Refer to PROCEDURE - Step 8

  16. INSTALL FRONT PILLAR GARNISH LH 

    Refer to PROCEDURE - Step 44

  17. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 

    Refer to PROCEDURE - Step 45

  18. INSTALL FRONT PILLAR GARNISH RH 

    HINT: 

    Use the same procedure as for the LH side.

  19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 

    Refer to PROCEDURE - Step 55

  20. INSTALL MAP LIGHT ASSEMBLY 

    Refer to INSTALLATION [11/2015 - ]

  21. INSTALL FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense 2) 

    Refer to INSTALLATION [07/2020 - ]

  22. INSTALL RAIN SENSOR (w/ Rain Sensor) 

    Refer to INSTALLATION [11/2015 - ]

  23. INSTALL INNER REAR VIEW MIRROR ASSEMBLY 

    w/o EC Mirror: Refer to INSTALLATION [11/2015 - ]

    w/ EC Mirror: Refer to INSTALLATION [12/2018 - ]

  24. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  25. INSTALL COWL WATER EXTRACT SHIELD LH 

    Refer to PROCEDURE - Step 4

  26. INSTALL COWL WATER EXTRACT SHIELD RH 

    HINT: 

    Use the same procedure as for the LH side.

  27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH 

    Refer to PROCEDURE - Step 6

  28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH 

    Refer to PROCEDURE - Step 7

  29. INSTALL FRONT WIPER ARM HEAD CAP 

    Refer to PROCEDURE - Step 8

  30. INSTALL WINDSHIELD MOULDING OUTSIDE LH 

    Refer to INSTALLATION [11/2015 - ]

  31. INSTALL WINDSHIELD MOULDING OUTSIDE RH 

    HINT: 

    Use the same procedure as for the LH side.

  32. ADJUST FORWARD RECOGNITION CAMERA 
    1. If the forward recognition camera has been replaced with a new one or the windshield glass has been removed and installed, it is necessary to perform Forward Recognition Camera Learning.

      HINT: 

      Forward Recognition Camera Learning can be performed by using either One Time Recognition or Sequential Recognition.

      One Time Recognition: Refer to ADJUSTMENT (ONE TIME RECOGNITION) [07/2020 - ]

      Sequential Recognition: Refer to ADJUSTMENT (SEQUENTIAL RECOGNITION) [07/2020 - ]

About FixVault