FixVault

Installation [12/2018 - ]: Procedure

  1. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. Install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly with the 3 clips.
  2. REMOVE NO. 1 EVAPORATION VENT TUBE CLAMP (for AWD) 
    1. Engage the clamp to install the No. 1 evaporation vent tube clamp to the fuel tank assembly.
  3. INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY (for 2WD) 
    1. Engage the 2 clamps to install the fuel tank vent hose sub-assembly to the fuel tank assembly.
  4. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. for 2WD:
      1. Engage the 3 clamps to install the fuel tank main tube sub-assembly to the fuel tank assembly.
    2. for AWD:
      1. Engage the 4 clamps to install the fuel tank main tube sub-assembly to the fuel tank assembly.
  5. INSTALL FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair information, or the fuel tank assembly may fall off the engine lifter.

    GTY563885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Set the fuel tank assembly on an engine lifter.
      NOTE:

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 4 bolts.

      Torque: 45 N.m (459 kgf.cm, 33 ft./lbf) 

      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

      Refer to PRECAUTION [12/2018 - ]

  7. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY 
    1. Install the No. 3 parking brake cable assembly with the 2 bolts.

      Torque: 6.0 N.m (61 kgf.cm, 53 in./lbf) 

  8. CONNECT FUEL TANK FILLER PIPE ASSEMBLY 
    1. Connect the fuel tank filler pipe assembly to the fuel tank assembly.

      Refer to PRECAUTION [12/2018 - ]

  9. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. for 2WD:
      1. Connect the fuel tank vent hose sub-assembly to the fuel tank solenoid main valve assembly.

        Refer to PRECAUTION [12/2018 - ]

    2. for AWD:
      1. Engage the clamp to connect the fuel tank vent hose sub-assembly to the No. 1 evaporation vent tube clamp.
  10. INSTALL NO. 1 FUEL TANK PROTECTOR 
    1. Install the No. 1 fuel tank protector to the fuel tank assembly with the 4 clips.
  11. INSTALL REAR FLOOR SIDE MEMBER COVER LH 
    1. Install the rear floor side member cover LH with the clip (B).
      GTY912779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for 2WD
      *B for AWD
    2. Install the 3 bolts and clip (A).

      Torque: 7.5 N.m (76 kgf.cm, 66 in./lbf) 

  12. INSTALL NO. 1 FLOOR UNDER COVER ASSEMBLY 
    1. Install the No. 1 floor under cover assembly with the clip.
    2. Install the 3 bolts.

      Torque: 7.5 N.m (76 kgf.cm, 66 in./lbf) 

  13. INSTALL TAIL EXHAUST PIPE ASSEMBLY 

    Refer to INSTALLATION [12/2018 - ]

  14. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to INSTALLATION [12/2018 - ] 

  15. ADD FUEL