Connector Repair Including Terminal Removal And Repair

Mobile Repair Possible: Van/Car

Special Tools Required:

Unlocking tool set - No part number

Wire stripper - No part number

Crimping tool - No part number

WARNING: Electricity hazard
Failure to follow specified procedures may result in death or serious injury from electric shock when working on or near high-voltage components.

Only authorized and appropriately trained persons may carry out work on high-voltage vehicles and components.
Perform High Voltage isolation procedure prior to commencing work
Ensure appropriate Personal Protective Equipment is worn until the system is verified safe

WARNING: Overhead Suspended Load and Falling Parts
Failure to follow specified procedures may result in death or serious injury when elevated load or components are incorrectly secured/supported.

All lifting equipment weight rating must meet or exceed the weight of the vehicle and any contents
The lifting equipment must be in good condition and approved for use
Only lift the vehicle from the identified lift points
Ensure vehicle is stable before performing any work underneath
Ensure there are no loose components which may fall
Always use personal protective equipment (PPE)
Seek assistance when handling larger components

Repair Procedure:

Repair note: HV and SRS cables must not be repaired. These must always be replaced!

In case of severe damage, replace the wiring harness.

Disconnect the 12V battery negative terminal. Refer to 12V BATTERY NEGATIVE CABLE DISCONNECTION/CONNECTION

Courtesy of VINFAST, LLC
Remove the pin from the connector housing (1) using the pin removal tool.

Courtesy of VINFAST, LLC
Remove the cable (1) from the connector housing.

Courtesy of VINFAST, LLC
Replace pin with repair line. Refer to DAMAGED WIRE AND INSULATION REPAIRS

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Insert the cable (1) into the connector housing.

Courtesy of VINFAST, LLC
Insert the seal (1) for the connector housing and check that it is seated correctly.