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Alternator & Regulator - BOSCH: Overhaul: Reassembly

  1. Install bearing, retainer, and screws in front housing. Press rotor onto housing. Press bearing on slip ring end of rotor. Solder stator to diode assembly. Exercise care when soldering near diodes due to possible heat damage.
  2. Install insulators on stator assembly. Assemble stator assembly and rear housing. Install wave washer in rear housing. Align scribe marks and assemble front and rear housings.
  3. Install key, fan assembly, and spacers. Install pulley, lock washer, and nut. Tighten nut to 23-29 ft. lbs. (3-4 N.m). Ensure that rotor spins freely. Install voltage regulator.
ALTERNATOR APPLICATION

Model Volt/Amp Rating (1) Part No.
240 Series
Gasoline 14/70 469 568
Diesel 14/55 489 070
760 GLE
Gasoline 14/70 (2)1323351-5
Heavy Duty 14/90 (2)1324142-7
Diesel 14/55 (2)1323488-5
(1) - Bosch part numbers are preceded by the 0 120 for Alternators, and 469 or 489 for alternators with integral regulators.
(2) - Vehicle manufacturer's part number.