Cables And Fuses - General Information

• Checking The Result Of The Crimping Operation (1999-2000)
  • Examples of correct terminal crimping
    • Checking crimping results
    • Check the position of the cable
    • Check the cable terminal locking tabs
    • Poor results after crimping
  • Examples Of Incorrect Crimping
    • Notes
    • Core too large for the core wings
    • Core is too small for the core wings
    • Reason
    • Incorrect location of cable/cable terminal
      • The stripped cable is not located correctly
      • The stripped core is too short
      • The stripped core is too long
      • The stripped core is incorrectly crimped
      • Reason
• Glossary (1999-2000)
  • Glossary for connector/housings
  • Terms used for cable terminals
• Ground Points And Oxidation (1999-2000)
  • Ground points and oxidation
    • Environmental factors
    • Surface oxides
    • Ground points
• Inserting A Cable Terminal In A Housing (1999-2000)
  • Closing the housing
    • Keep in mind the following
    • After completing the repair work
  • When cable terminal is to be inserted in a housing
    • Keep in mind the following
    • Proceed
• Open The Connector (1999-2000)
  • Secondary locking
    • Notes
    • Housing with secondary locking
    • Tools
  • Secondary Locking - Socket Type
    • Open the secondary locking as shown if it is of the socket/housing retainer type
      • General instructions
      • Release socket/housing retainer
      • Remove
      • Proceed
  • Separate the connector
    • Notes
    • General instructions
    • Types of catches and locks
    • Reconnecting
  • When secondary locking is of the cavity cover type
    • To open a housing secondary locking when it is of the cavity cover/locking plate type, proceed as follows
      • General instructions
      • Open cavity cover/locking plate
      • Other examples of cavity cover/locking plates
      • Proceed
  • When secondary locking is of the lid type
    • To open a housing secondary locking of the locking lid/catch type proceed as follows
      • General instructions
      • Open locking lid/catch
      • Proceed
• Operating Procedures For Repairs (1999-2000)
  • Proceed as follows
    • The following chapter is arranged as follows
    • Basic procedures for repair operations
      • Opening a connector
      • Open the housing
      • Select terminal removal tool
      • Select a new cable terminal
      • SWS (Single Wire Seal)
      • Strip the cable
      • Select a suitable crimp tool for the cable terminal
      • Crimp the cable terminal
      • Checking crimping of a cable terminal
      • Insert the cable terminal in the housing
      • Close the housing
    • Repair work
      • Volvo special tools and Volvo original spare parts
    • Important
• Replacing Cable Terminals (1999-2000)
  • New cable terminal
    • Notes
    • Identify the Cable Terminal
    • If no similar cable terminal is available in the cable terminal assortment
  • Seal SWS and plug
    • Seal SWS for cable terminals
    • Plug
• Soldering, General (1999-2000)
  • Soldering, general
• Stripping A Cable (1999-2000)
  • Cutting and checking a cable
    • Cutting a cable
    • Inspect the cable insulation
  • Stripping the cable
    • Stripping the cable for a cable terminal
    • Length of the stripped section of cable
• Terminal Crimping (1999-2000)
  • Cable terminals - crimping core wings
    • Insulated cable terminals
      • Crimping core wings, shape
    • Uninsulated cable terminals
      • Notes
      • Enclosed type
      • Open type
    • Core wings and insulation wings
      • Notes
      • Core crimp - electrical efficiency
      • Core crimp - mechanical efficiency
  • Choice of crimp tool
    • Notes
    • Correct choice of crimp tool for a cable terminal
      • Notes
      • Crimp tool (black), p/n 9814223
      • Crimp tool (red), p/n 9814224
      • Crimp tool (yellow), p/n 9814225
      • Crimp tool (green), p/n 9814226
      • Crimp tool (blue), p/n 9814227
  • Crimping a cable terminal
    • Notes
    • Use a Volvo crimp tool
    • Place the cable terminal in the tool
    • Check the cable terminal is correctly located in the crimp tool jaws
    • To abort a terminal crimping operation
    • Locate cable in the cable terminal
    • Crimp the cable terminal
    • Proceed
  • Terminal crimping in general
    • Advantages of terminal crimping
    • Terminal crimping, method and tools
• Cables (1999-2006)
  • Cable terminals surface treatment
    • General information