Transmission - Removal, Replacement And Installation - Part 1
- Auxiliary Transmission, Bevel Gear And Overdrive (B5244T3, Aw50/51 AWD; 2001-2002)
- Bevel gear, replacing
- Bleed valve bevel gear, replacing
- Replacing pinion seal for bevel gear
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Auxiliary Transmission, Bevel Gear And Overdrive (B5254T2, Aw50/51 AWD; 2003-2007)
- Bevel gear
- Special Tools
- Removal
- Removing Vibration Damper
- Removing bevel gear
- Greasing splines
- Installation
- Installing bevel gear
- Charge Air Pipe And Screws
- Installing Vibration Damper
- Installing Exhaust Pipe
- Installing propeller shaft
- Installing members
- Installing drive shaft and bearing cap on pilot bearing for shaft
- Installing sealing ring for CV joint housing on stub axle
- Installing drive shaft
- Checking oil level in bevel gear
- Installing ball joint nut
- Installing front suspension components
- Filling with transmission oil, M58/M66
- Filling transmission oil, AW
- Pinion seal bevel gear, replacing
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Transfer case ventilation valve
- Bevel gear
- Auxiliary Transmission, Bevel Gear And Overdrive (B5254T4, Aw50/51 AWD; 2004-2006)
- Auxiliary Transmission, Bevel Gear And Overdrive (B5254T4, M66 AWD; 2004-2007)
- Bevel gear
- Notes
- Removal
- Removing Vibration Damper
- Installation
- Installing Drive Shaft
- Installing drive shaft and bearing cap on pilot bearing for shaft
- Installing sealing ring for CV joint housing on stub axle
- Installing drive shaft
- Checking oil level in bevel gear
- Installing ball joint nut
- Installing front suspension components
- Filling with transmission oil, M58/M66
- Filling transmission oil, AW
- Pinion seal bevel gear, replacing
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Transfer case ventilation valve
- Bevel gear
- Auxiliary Transmission, Bevel Gear And Overdrive (B5254T4, TF-80SC AWD; 2006-2007)
- Bevel gear
- Special Tools
- Removal
- Removing Vibration Damper
- Installation
- Installing bevel gear
- Installing propeller shaft
- Installing members
- Installing drive shaft and bearing cap on pilot bearing for shaft
- Installing sealing ring for CV joint housing on stub axle
- Installing drive shaft
- Checking oil level in bevel gear
- Installing ball joint nut
- Installing front suspension components
- Filling with transmission oil, M58/M66
- Filling transmission oil, AW
- Sealing rings connecting socket, replacing
- Pinion seal bevel gear, replacing
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Transfer case ventilation valve
- Bevel gear
- Gear Selector Assembly, Gear Selector (B5234T3, Aw55-50/51SN; B5244S, Aw55-50/51SN; 2001-2004)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5234T3, M56; B5244S, M56; 2003-2004)
- Gear selector lever assembly, replacing
- Gear selector lever knob, replacing
- Transmission cable, replacing
- Notes
- Removal
- Removing air cleaner (ACL) housing
- Remove gear selector cables from bracket and lever at transmission
- Removing center console
- Removing rubber lead-in
- Removing gear selector cable from ball joint
- Removing gear selector assembly
- Removing gear selector cable from ball joint and gear selector assembly
- Removing gear selector cables
- Installation
- Preparations for installing mechanical cables
- Installing gear selector cables from inside of passenger compartment
- Installing gear selector cables and gear selector assembly
- Installing service clips
- Installing rubber grommet
- Feeding in gear selector cable from engine compartment
- Positioning gear selector cables behind steering gear
- Installing gear selector cables on transmission
- Installing air cleaner (ACL) housing
- Fitting wheel
- Installing center console
- Final check
- Gear Selector Assembly, Gear Selector (B5234T3, M56; B5244S, M56; B5244T3, M56; 2001-2002)
- Gear selector lever assembly, replacing
- Gear selector lever knob, replacing
- Transmission cable, replacing
- Notes
- Removal
- Installation
- Preparations for installing mechanical cables
- Installing cables from inside of passenger compartment
- Feeding in mechanical cable from engine compartment
- Positioning mechanical cables behind steering gear
- Installing gear selector cables on transmission
- Installing service clips
- Installing cables and gear selector assembly
- Installing center console
- Gear Selector Assembly, Gear Selector (B5244S, Aw55-50/51SN; B5244T5, Aw55-50/51SN; B5254T2, Aw50/51 AWD; B5254T2, Aw55-50/51SN; 2005-2007)
- Cable key interlock, replacing
- Gaiter, gear selector, replacement
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5244S, M56; B5254T2, M56; 2005-2007)
- Gear Selector Assembly, Gear Selector (B5244S6, Aw55-50/51SN; B5254T2, Aw50/51 AWD; 2003-2004)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5244S6, Aw55-50/51SN; 2005-2006)
- Cable key interlock, replacing
- Gaiter, gear selector, replacement
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5244T3, Aw50/51 AWD; 2001-2002)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5244T3, Aw55-50/51SN; 2001-2003)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5244T3, M56; 2003)
- Gear Selector Assembly, Gear Selector (B5244T5, M66; 2005-2007)
- Gear selector lever assembly, replacing
- Gear selector lever knob, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Top panel gear selector assembly, replacing
- Transmission cables, replacing
- Notes
- Removal
- Removing air cleaner (ACL) housing
- Remove mechanical gear selector cables from bracket and levers on transmission
- Removing center console
- Removing rubber lead-in
- Removing gear selector cable from ball joint
- Removing gear selector assembly
- Removing gear selector cable from ball joint and gear selector assembly
- Removing gear selector cables
- Installation
- Preparations for installing mechanical cables
- Installing gear selector cables from inside of passenger compartment
- Installing gear selector cables and gear selector assembly
- Installing service clips
- Installing rubber grommet
- Feeding in gear selector cable from engine compartment
- Positioning gear selector cables behind steering gear
- Installing center console
- Installing gear selector cables on transmission
- Installing air cleaner (ACL) housing
- Fitting wheel
- Final check
- Gear Selector Assembly, Gear Selector (B5254T2, Aw55-50/51SN; 2004)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5254T2, M56; 2004)
- Gear Selector Assembly, Gear Selector (B5254T4, Aw50/51 AWD; 2004-2006)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replace
- Gear selector knob, Geartronic, replacement
- Gear selector lever assembly Geartronic, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5254T4, M66 AWD; 2004)
- Gear Selector Assembly, Gear Selector (B5254T4, M66 AWD; 2005-2007)
- Gear Selector Assembly, Gear Selector (B5254T4, TF-80SC AWD; 2006-2007)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replace
- Gear selector knob, Geartronic, replacement
- Gear selector lever assembly Geartronic, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Gear Selector Assembly, Gear Selector (TF-80SC AWD; 2006-2007)
- Gearbox, Manual (B5254T4, M66 AWD; 2004-2007)
- Connecting sleeve
- Gear selector, replacing
- Input shaft seal
- Transmission fluid, replacing
- Transmission, installing
- Notes
- Preparation
- Installation
- Notes
- Installing transmission
- Installing and tightening screws for transmission
- Lifting engine and transmission
- Installing rear engine mounting
- Installing bevel gear
- Installing left drive shaft on transmission and wheel spindle
- Installing subframe on bodywork
- Installing right-hand drive shaft on transmission, wheel spindle and control arm
- Positioning mobile jack lightly applied under right side of subframe
- Installing components on engine and subframe
- Installing collision protection system over steering gear
- Installing servo pipe in holder
- Installing propeller shaft
- Installing center bearing and member for propeller shaft
- Installing front mounting for exhaust pipe
- Installing cross members on bodywork
- Installing and tightening front end components (both sides)
- Installing components for fender liner
- Installing cable duct
- Removing lifting beams
- Installing coolant hose
- Installing remaining screws for transmission and starter motor
- Installing components for transmission
- Installing service clips
- Installing clutch line
- Installing engine compartment components
- Checking boot for steering shaft/firewall
- Installing battery lead
- Transmission, removing
- Notes
- Removal
- Removing engine compartment components
- Removing charge air pipe
- Removing components from transmission
- Removing gear selector cables from transmission
- Removing coolant hose from passenger compartment heater
- Installing lifting beam and lifting hook on engine lifting eyelet
- Removing air baffle and splash guard under engine
- Removing screw for cable duct
- Removing cross members from body
- Removing front mounting for exhaust pipe
- Removing propeller shaft
- Removing mounting for center bearing for propeller shaft
- Removing screws and nuts for engine pad, engine stabilizer brace and steering gear
- Detaching power steering line
- Removing front suspension components (both sides)
- Preparations when removing transmission
- Draining transmission fluid
- Removing screws for sub-frame support plates (both sides)
- Removing right drive shaft
- Removing collision protection system over steering gear
- Lowering sub-frame
- Removing drive shaft
- Removing bevel gear
- Removing rear engine mounting
- Hanging up steering gear
- Lowering engine and transmission
- Installing fixture on mobile jack and transmission
- Removing screws for transmission and engine
- Removing transmission
- Gearbox, Manual (TF-80SC AWD; 2006-2007)