Transmission - Removal, Replacement And Installation - Part 2
- Manual Transmission (B5234T3, M56; B5244S, M56; B5244T3, M56; 2001)
- Seal, primary shaft, replacing
- Information
- Primary shaft seal 41 mm
- Primary shaft seal 44.6 mm
- Installing the gearbox
- Cleaning and lubricating the input shaft
- Checking before installing
- Adjusting the position of the engine and gearbox
- Installing and tightening the screws for the gearbox
- Installing the screw and clamp on the gearbox
- Installing the collision protection system over the steering gear (right-hand drive cars)
- Lifting the engine and gearbox to the horizontal position
- Installing the rear engine mounting
- Installing the exhaust pipe on the turbocharger (TC) and the starter motor on the engine
- Installing the subframe on the bodywork
- Installing the sealing ring for the CV joint housing
- Installing the left drive shaft on the gearbox, stub axle and control arm
- Installing the screws for the front engine pad
- Installing the delivery line on the rubber hoses and torque rod screws
- Installing and tightening the screw for the rear engine pad
- Installing the cross member
- Installing the right drive shaft on the gearbox, stub axle and control arm
- Installing new lock nuts on the steering gear
- Installing and tightening front end components (both sides)
- Tightening the ball joint pinion
- Checking the gearbox fluid level
- Installing the screw on the cable conduit
- Installing the wing liner
- Lowering the car and removing the lifting beam and lifting tools from the engine
- Installing the torque control arm
- Installing the remaining screws on the gearbox and starter motor
- Installing the gearbox cable bracket on the gearbox and the cables on the levers
- Installing service clips
- Installing the clutch pipe on the junction
- Installing the air hose on the turbocharger (TC) and the delivery line on the manifold
- Installing the coolant hose
- Installing the air cleaner (ACL) housing and the torque rod in the engine compartment
- Checking the steering gear bearing in the boot at the firewall
- Installing the engine cover
- Gearbox, removing
- Notes
- Disconnecting the battery lead
- Removing engine compartment components
- Removing the torque rod
- Continue removing engine compartment components
- Removing the screws from the cable harness clamps
- Removing the torque control arm
- Remove the gearbox cables from the levers on the gearbox
- Plugging the hose as far as the clutch master cylinder
- Removing the mounting screws for the gearbox and starter motor
- Removing the coolant hose from the heater unit
- Installing the lifting beam and lifting hook on the engine
- Removing the air baffle and splash guard under the engine
- Draining the gearbox fluid
- Removing the screw for the cable conduit
- Removing the nuts and screws for the steering gear from the sub-frame
- Hanging up the steering gear
- Removing the charge air pipe
- Removing the control arms and track rod (both sides)
- Removing the nut from the ball joint (both sides)
- Removing the screws from the sub-frame support plates (both sides)
- Removing the stub axle from the control arm
- Removing the drive shaft from the stub axle (right-hand side)
- Removing the sealing ring for the CV joint housing
- Removing the cap for the drive shaft support bearing
- Removing the drive shaft
- Pressing up the sub-frame on the right-hand side
- Removing the screw from the starter motor and the exhaust pipe from the turbocharger (TC)
- Removing the front cross member
- Removing the screw for the rear engine pad
- Removing the rear engine mounting
- Removing the screw and clamp from the gearbox and engine
- Preparatory work for removing the stub axle on the left-hand side
- Removing the left drive shaft from the gearbox
- Lowering the sub-frame
- Lowering the engine and gearbox
- Removing the collision protection system over the steering gear
- Preparations for removal of the gearbox
- Installing the fixture on the mobile jack
- Removing the gearbox
- Transmission fluid, replacing
- Transmission, installation
- Notes
- Cleaning and lubricating the input shaft
- Checking before installing
- Adjusting the position of the transmission and engine
- Installing and tightening screws for the transmission
- Lifting the engine and transmission to the horizontal position
- Installing the rear engine mounting
- Installing the bevel gear
- Installing the front propeller shaft (Applies to AWD)
- Installation of the collision protection above the steering gear (Only applies to right-hand drive vehicles.)
- Fitting the sub-frame to the body
- Installing the sealing ring for the CV joint housing
- Installing the left hand drive shaft to the transmission, wheel spindle and link arm
- Installing new lock nuts and screws on the steering gear
- Installing the screw in the rear engine pad
- Installing screws for the bracket for the heated oxygen sensor (HO2S) wiring
- Installing the crossmembers
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Installing the screw for the front engine pad and the torque rod mounting in the transmission
- Installing and tightening front suspension components
- Tightening the ball joint pinion
- Installing the nuts on the fender liner
- Checking the oil level in the transmission
- Installing the screws for the transmission and engine
- Installing the pipe junction
- Installing the bracket and lever for the transmission
- Installing the water hose
- Installing the upper torque rod
- Finishing
- Transmission, removing
- Notes
- Disconnecting the battery lead
- Removing engine compartment components
- Removing the upper torque rod
- Removing the coolant hose from the heater unit
- Blocking the hose between the brake fluid reservoir and the clutch master cylinder
- Removing the gear cables from the levers and attachments on the gearbox
- Removing the mounting screws from the gearbox
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing splash guards
- Removing components around the sub-frame
- Removing links, tie rod and bolt for the drive shaft
- Removing the nut from the ball joint (both sides)
- Removing the screws from the sub-frame support plates (both sides)
- Removing stub axle from the control arm
- Removing the drive shaft from the stub axle (right-hand side)
- Removing the sealing ring for the CV joint housing from the stub axle
- Removing the drive shaft components
- Pressing up the sub-frame on the right-hand side
- Removing the screws for the torque rod from the gearbox
- Removing the cross members
- Removing the bracket for the power supply cable for the heated oxygen sensor (HO2S) from the sub-frame
- Removing the left drive shaft from the gearbox
- Removal of the front propeller shaft, (Only applies to AWD)
- Removing bevel gear
- Removing the collision protection system over the steering gear (Only applies to right-hand drive vehicles)
- Removing the screw for the rear engine pad
- Removing the rear engine mounting
- Lowering the engine and transmission
- Preparations when removing gearbox
- Installing fixture to mobile jack
- Removing the gearbox
- Seal, primary shaft, replacing
- Transmission, Automatic (2001-2007)
- Transmission, Automatic (Aw55-50/51SN; 2006)
- Cover brake cylinder B4 automatic transmission, replacing
- Replacing the gear-shift position sensor
- Replacing the gear-shift position sensor
- Notes
- Replacing the gear-shift position sensor
- Removing the gear-shift position sensor for the V70 2000 Model year 2000
- Removing engine compartment components
- Removing the transmission cable
- Removing the gear-shift position sensor
- Removing the connector from the transmission
- Disassembling the connector on the transmission
- Assembling the connector
- Installing the connector on the transmission
- Installing the gear-shift position sensor
- Adjusting the gear-shift position sensor
- Installing the gear-shift position sensor, continued
- Installing the gear selector cable
- Installing engine compartment components
- Checking diagnostic trouble codes (DTCs)
- Removing the gear-shift position sensor for the V70 2001 Model year 2000
- Finishing
- Temperature sensor, transmission fluid, replacing
- Notes
- Preparations
- Remove the air cleaner (ACL) housing
- Remove the connector from the transmission
- Separate the connector
- Remove the socket for the cables
- Remove the wiring pins from the socket
- Remove the splash guard under the engine
- Remove the oil temperature sensor
- Install the new sensor
- Insert the cables between the oil cooler hose and control system cover
- Install the cables in the socket
- Assemble the connector
- Connect the connector to the transmission
- Install the air cleaner (ACL) housing
- Top up the transmission fluid
- Checking diagnostic trouble codes (DTCs)
- Checking and adjusting the gear-shift position sensor
- Replacing the gear-shift position sensor
- Replacing the sealing ring for the oil pump
- Sealing ring, gear shift linkage rod, replacing
- Notes
- Removing engine compartment components
- Removing the gear selector cable
- Removing the gear-shift position sensor from the gear shift linkage rod
- Replacing the sealing ring for the gear shift linkage rod
- Installing the gear-shift position sensor
- Adjusting the gear-shift position sensor
- Installing the gear-shift position sensor, continued
- Installing engine compartment components
- Checking diagnostic trouble codes (DTCs)
- Solenoid control system, replacing
- Transmission fluid, replacing
- Transmission, installation
- Installing the transmission
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening the screws to the gearbox
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing the lower oil pipe to the gearbox
- Installing the left-hand drive shaft to the gearbox and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the sub-frame screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing the gear selector cables and oil line
- Installing the service clips
- Installing engine compartment components
- Finishing
- Installing the transmission
- Transmission, removing
- Notes
- Preparatory work
- Removal
- Disconnecting the battery lead
- Removing engine compartment components
- Removing components from the gearbox
- Removing the gearbox mounting screws
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffle and splash guard under the engine
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing the screws and nuts for the engine pads, torque rod
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the left-hand drive shaft
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox and engine
- Removing the gearbox
- Transmission, Automatic (B5234T3, Aw55-50/51SN; B5244S, Aw55-50/51SN; B5244T3, Aw50/51 AWD; B5244T3, Aw55-50/51SN; 2001-2002)
- Control system, replacing
- Cover brake cylinder B4 automatic transmission, replacing
- Replacing the gear-shift position sensor
- Replacing the sealing ring for the oil pump
- Sealing ring, gear shift linkage rod, replacing
- Solenoid control system, replacing
- Transmission fluid, replacing
- Transmission, installation
- Transmission, removing
- Transmission, Automatic (B5234T3, Aw55-50/51SN; 2003-2004)
- Transmission, Automatic (B5244S, Aw55-50/51SN; B5254T2, Aw50/51 AWD; 2003-2007)
- Transmission, Automatic (B5244S6, Aw55-50/51SN; 2003-2005)
- Transmission, Automatic (B5244T5, Aw55-50/51SN; 2005-2007)
- Transmission, Automatic (B5254T2, Aw55-50/51SN; 2004-2007)
- Transmission, Automatic (B5254T4, Aw50/51 AWD; 2004-2006)
- Connecting sleeve
- Cover brake cylinder B4 automatic transmission, replacing
- Replacing the gear-shift position sensor
- Replacing the sealing ring for the oil pump
- Sealing ring, gear shift linkage rod, replacing
- Solenoid control system, replacing
- Transmission fluid, replacing
- Transmission, installation
- Transmission, removing
- Transmission, Automatic (B5254T4, TF-80SC AWD; 2006-2007)
- Transmission, Automatic (TF-80SC AWD; 2006-2007)
- Connecting sleeve
- Cover control system, replacing
- Gearbox, removing
- Notes
- Preparatory work
- Removal
- Disconnecting the battery lead
- Removing engine compartment components
- Removing components from the gearbox
- Removing the gearbox mounting screws
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffle and splash guard under the engine
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing the screws and nuts for the engine pads, torque rod
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the left-hand drive shaft
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox and engine
- Removing the gearbox
- Installing the gearbox
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening screws for transmission
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing oil pipes to the transmission
- Installing the left drive shaft on the transmission and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the sub-frame screws (both sides)
- Installing the screws for engine pads and the torque rod bracket in the transmission
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing gear selector cable
- Installing engine compartment components
- Finishing
- Replacing the gear-shift position sensor
- Sealing ring gear shift linkage rod, replacing
- Sealing ring oil pump, replacing
- Solenoid control system, replacing
- Transmission control module (TCM), replacing
- Transmission fluid, replacing
- Transmission, transferring components
- Transmission, Manual (B5234T3, M56; 2002-2004)
- Transmission, Manual (B5244S, M56; 2002-2007)
- Transmission, Manual (B5244T5, M66; 2005-2007)
- Gear selector, replacing
- Seal primary shaft, replacing
- Transmission fluid, replacing
- Transmission, installing
- Notes
- Installation
- Notes
- Installing the transmission
- Installing and tightening screws for the transmission
- Lifting the engine and transmission
- Installing the rear engine mounting
- Installing the bevel gear
- Installing the left drive shaft on the transmission and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Positioning the mobile jack lightly applied under the right side of the sub-frame
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening front suspension components
- Installing the cable duct
- Removing the lifting beams
- Installing the coolant hose
- Installing the remaining screws for the transmission and starter motor
- Installing components for the transmission
- Installing the service clips
- Installing the clutch line
- Installing engine compartment components
- Installing the battery lead
- Transmission, removing
- Notes
- Preparations
- Removal
- Removing engine compartment components
- Removing components from the transmission
- Removing the gear selector cables from the transmission
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffle and splash guard under the engine
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing transmission
- Draining transmission fluid
- Preparations for lowering the sub-frame
- Removing the right drive shaft
- Removing the collision protection system over the steering gear
- Lowering the sub-frame
- Removing the left-hand drive shaft
- Removing bevel gear
- Removing the rear engine mounting
- Lowering engine and transmission
- Installing the fixture on the mobile jack and transmission
- Removing the engine and transmission screws
- Removing the transmission
- Transmission, Manual (B5254T2, M56; 2004-2007)