Heat EXCHANGER: Installation

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NOTE:

Install a new seal carefully using the removed evaporator as a template.

Install:

the heat exchanger
the heat exchanger pipes through the seal.

HINT: To facilitate assembling the pipes, lubricate the ends with a little oil.

NOTE:

Use new O-rings for the pipe ends.

Install the pipes at the connection to the heat exchanger pipes.

Fig 1: Identifying Clips

Courtesy of VOLVO CARS CORPORATION

Install the clips so that they lock securely. A click must be heard.

NOTE:

The clips only fit one way in the pipe connection.

Fig 2: Identifying Screws For Cover, Air Duct And Brackets On Both Sides Of Climate Control Units

Courtesy of VOLVO CARS CORPORATION

Install:

the 8 x screws for the cover. Tighten
the air duct
the brackets on both sides of the climate control unit and the screws, 3 per bracket. Tighten.