Front Wheel Speed Sensor Cable Repair Method (Re-Posted) (TJ16784V2)

Publication date: 2013-05-24
Reference number: TJ16784V2
Supersedes refnos: TJ 16784, TJ16784

FRONT WHEEL SPEED SENSOR CABLE REPAIR METHOD (RE-POSTED)

TECHNICAL SERVICE BULLETIN

Reference Number(s): TJ 16784, Date of Issue: May 24, 2013

VOLVO:	2007 and beyond S80; 2008 and beyond V70; 2008 and beyond XC70; 2009 and beyond XC60; 2007 and beyond C30; 2006 and beyond C70; 2006 and beyond S40; 2006 and beyond V50
SECTION:	Cable, Drivetrain, Sensor, Control
GROUP:	3742
Related Ref. Number(s):	TJ 16784

ATTACHMENT

File Name	File Size
RTJ 16784 v2 ABS cable repair.pdf	0.0440 MB

VEHICLE TYPE

Type	Model Year	Chassis range	Struc Week Range
124	2007-9999	0000850-9999999	0-0
135	2008-9999	0000395-9999999	0-0
136	2008-9999	0000400-9999999	0-0
156	2009-9999	0000212-9999999	0-0
533	2007-9999	-	0-0
542	2006-9999	-	0-0
544	2006-9999	-	0-0
545	2006-9999	-	0-0

CSC CUSTOMER SYMPTOM CODES

Code	Description
CP	Warning lights and chimes/Anti-lock Brake System (ABS) indication/no indication
YP	Anti-lock brake system (ABS)/Does not work or engages unexpectedly

DTC

Diagnostic Trouble Codes

TEXT

NOTE: THIS DOCUMENT SUPERSEDES THE PREVIOUS RETAILER TECHINCAL JOURNAL 16784, DATED 06-26-2007.

Changes to this document are: P3 has been added to the affected vehicles.

PLEASE UPDATE YOUR FILES.

DESCRIPTION

P1 cars, up to and including MY2005, have a separate ABS cable connected between front ABS Sensor and front harness.

As from MY2006 onwards, this cable is integrated in the front harness

Service: If on a MY2006 (or later) P1 or 2007 and later P3, the wiring to the front ABS Sensor is damaged, ABS cable P/N 30746040 can be used as a repair cable instead of replacing the complete front harness.

SERVICE

See attachment below .

RETAILER TECHNICAL JOURNAL 16784V2

Front Wheel Speed Sensor Cable Repair Method

Date 12-02-2008

Volvo Cars of North America, LLC

Technical Support

Reference:

VIDA., Cleaning, inspection and adjustment/Electrical system/Cables and fuses, Cables

NOTE: If using a printed copy of this Retailer Technical Journal, first check for the latest online version.

NOTE: THIS DOCUMENT SUPERSEDES THE PREVIOUS RETAILER TECHINCAL JOURNAL 16784, DATED 06-26-2007.

Changes to this document are: P3 has been added to the affected vehicles.

PLEASE UPDATE YOUR FILES.

AFFECTED VEHICLES

Model	Type	Model year	Chassis range
S80	124	2007 -	ALL
V70	135	2008 -	ALL
XC70	136	2008 -	ALL
XC60	156	2010 -	ALL
C30	533	2007 -	ALL
C70	542	2006 -	ALL
S40	544	2006 -	150000 -
V50	545	2006 -	150000 -

DESCRIPTION

P1 cars, up to and including MY2005, have a separate ABS cable connected between front ABS Sensor and front harness.

As from MY2006 onwards, this cable is integrated in the front harness

MATERIAL

Description	Quantity	Part Number
Cable harness	1	30746040
Moisture proof splice	2	9130467

METHOD

Cut off the damaged portion of the original wheel speed sensor cable from the harness inside the engine bay,
Cut off the connector at the car harness end of the replacement cable as close to the end as possible.
Install replacement cable at the wheel speed sensor and route the cable along the original location using it as a guide.
Find a suitable location for the splice and cut the cable accordingly.
Splice the cables together as in: VIDA., Cleaning, inspection and adjustment/Electrical system/Cables and fuses, Cables
NOTE: After performing the repair, take care for correct routing and fixation of the ABS cable to assure that no interference between cable and wheel is possible.

WARRANTY CLAIM INFORMATION

LABOR OP	LABOR DESCRIPTION	LABOR TIME
99486-2	Repair ABS cable	0.4 hrs
Claims may be submitted under the new car warranty when there is a documented customer complaint using claim type: 01