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EVAP System DTC ECM P044200 (TJ35956.4.0)

WARNING: This page is about the V90 T6 Inscription, which is a different variant/trim than selected.
Publication date: 2022-10-17
Reference number: TJ35956.4.0
Supersedes refnos: TJ 35956.1.0, TJ35956.1.0, TJ35956.2.0, TJ35956.2.1

EVAP SYSTEM DTC ECM P044200

EVAP SYSTEM DTC ECM P044200

TECHNICAL SERVICE BULLETIN

Reference Number(s): TJ 35956.4.0, Date of Issue:  October 17, 2022
VOLVO: See Chart
FUNC GROUP: 2340
FUNC DESC: Fuel tank, fuel lines, evaporator system

ATTACHMENT

ATTACHMENT

File Name File Size
Insert Replacement Video.mp4
multimedia:A supplement to the article is available.
 2.2547 MB
TJ-35956 1 (1).jpg 2.3437 MB
TJI-520985-2_1_0_en-US (1).pdf 3.7616 MB

Rows beginning with * are modified

NOTE: If using a printed copy of this Technical Journal, first check for the latest online version.

DESCRIPTION

*If the check engine lamp appears in the DIM (Driver Information Module) and the listed DTC is set, follow the advice under "Service".

NOTE: Usually the vehicle has no drivability issues when this DTC is set.

CSC CUSTOMER SYMPTOM CODES

CSC CUSTOMER SYMPTOM CODES

Code Description
DL Warning lights and chimes/Malfunction Indicator Light ("Check engine" light) indication/no indication

DTC DIAGNOSTIC TROUBLE CODES

DTC DIAGNOSTIC TROUBLE CODES

Control Module Code Fault Type
ECM P044200 Permanent

VEHICLE TYPE

VEHICLE TYPE

Type Eng Eng Desc Sales Body Gear Steer Model Year Plant Chassis range Struc Week Range
224             2019-2020 70 0001116-0050383 201817-201946
225             2019-2020 21 0000324-0368333 201817-201946
225             2019-2020 22 0016395-0069480 201840-201946
227             2019-2020 21 0000602-0040063 201846-201948
234             2017-2017 21 0005417-9999999 201635-999952
235             2017-2020 21 0001700-0132410 201635-201946
236             2018-2020 21 0005505-0107455 201709-201946
238             2018-2020 35 0040932-0161856 201746-201946
246             2018-2020 21 0000389-0511603 201717-201946
246             2018-2020 36 0042892-0533148 201746-201946
256             2017-2020 21 0141506-0578774 201641-201946

SERVICE

WARRANTY CLAIM INFO

To get a warranty claim accepted for a job described in this TJ, please use the following data: VST OP number: 98764-2, 36001-2

Note that the TJ number must be stated in the repair order text.

VST OPERATION NUMBER

VST OPERATION NUMBER

VST Operation Number Description
98764-2 Insert, filling pipe replacement acc. to TJ35956 
36001-2 Diagnostic trouble codes read/reset/known Diagnostic trouble codes with VIDA 

VEHICLE REPORT

Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use concern area "Vehicle Report" and sub concern area "Support not needed", use function group 2340.

To view TJ attachments continue to next page. This TJ has 3 attachments. 

Technical Journal 35956.4.0 

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Volvo Car Customer Service 

TJ INSTRUCTION VCC-520985-2 - FILLING PIPE INSERT

Title 

Page  1(11)

Action  Product fix

Operation number:  98764-2

ISSUE DATE AND REASON

Issue Date Reason
1 2021-04 First issue

AFFECTED VEHICLES

Affected vehicles

Model year Model
2019, 2020  S60 (19-) 
2017, 2018, 2019, 2020  S90 (17-) 
2017, 2018, 2019, 2020  S90L 
2019, 2020  V60 (19-) 
2019, 2020  V60 Cross Country (19-) 
2017, 2018, 2019, 2020  V90 (17-) 
2017, 2018, 2019, 2020  V90 Cross Country 
2018, 2019, 2020  XC60 (18-) 
2017, 2018, 2019, 2020  XC90 (16-) 

MATERIALS

PARTS INFORMATION

Materials Qty. Part No. Notes
Silicone grease 1 1161687  
Insert 1.0 32312179 Petrol;
Insert 1.0 32363302 PHEV;

SPECIAL TOOLS

TOOLS INFORMATION

Description Part No.
SLEDGE (EXTRACT-OVERDRIVE) J 999 2709
cover remover 999 7786

EQUIPMENT

TOOLS INFORMATION

Designation Part No.
Pipe wrench  
Marker pen  

COLOR SYMBOLS

NOTE: This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.
  1. Used for focused component, the component with which you will do something.
  2. Used as extra colors when you need to show or differentiate additional parts.
  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.
  4. Used when the component is not fully removed from the vehicle but only hung to the side.
  5. Used for standard tools and special tools.
  6. Used as background color for vehicle components.
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REMOVAL

Loosen the fasteners.

Remove the marked part.

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Fold marked part aside.

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Remove the marked part.

Use:  Pipe wrench

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NOTE: Make sure that the whole detail is removed.
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Special Tool: T9992709, SLEDGE (EXTRACT-OVERDRIVE) J

Remove the marked part.

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Special Tool: T9997786, cover remover

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CAUTION: Note the placing of the tool.
G15208907

Install the tools.

G15208908
CAUTION: Make sure that the components is positioned correctly.
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CAUTION: Make sure not to damage painted surfaces.

Rotate marked component according to image.

Turn back to original position.

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CAUTION: Make sure that the components is positioned correctly.

Rotate marked component according to image.

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NOTE: Only use moderate force.

Use the special tool to release the marked detail.

G15208912
NOTE: Make sure that no residue remains, according to image.
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INSTALLATION

Clean the marked area.

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Use:  Marker pen

Mark center acoording to image.

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Apply grease on the area indicated.

Use:  Silicone grease, 1161687

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Apply grease on the area indicated.

Use:  Silicone grease, 1161687

G15208917
CAUTION: Make sure that the component is positioned correctly.

Install the marked component.

A click confirms that the component is in the correct position.

G15208918
multimedia:A supplement to the article is available.
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