Spa/CMA - 12V Battery Testing/Maintenance Guide (TJ 36845.1.6)
Publication date: 2024-06-19Reference number: TJ 36845.1.6
Supersedes refnos: TJ 36845.1.1, TJ 36845.1.2, TJ 36845.1.3, TJ 36845.1.4, TJ 36845.1.5
SPA/CMA - 12V BATTERY TESTING/MAINTENANCE GUIDE
TECHNICAL SERVICE BULLETIN
| VOLVO: | See Chart Below |
| FUNCTION GROUP: | 3110 |
| FUNCTION DESCRIPTION: | Battery |
ATTACHMENT
| File Name | File Size |
|---|---|
| TJ 36845 Main Battery SN.pdf | 0.0844 MB |
Rows beginning with * are modified
DESCRIPTION
This Technical Journal is for informational purposes, and to be used as reference material when charging, maintaining, and/or testing 12V batteries for SPA/CMA vehicles.
*Please note: If the 12V battery is discharged, the battery may need to be jumped and charged prior to performing the battery test. As a best practice, ensure there is an adequate amount of fuel in the vehicle prior to jump starting as to not damage the Mid-Voltage Battery Module (MVBM).
To ensure battery health and improve customer satisfaction, a battery charger/maintainer MUST BE connected to the charging posts in the engine compartment while performing a scheduled maintenance event, software download, or any other service/warranty related visit.
For vehicles stored in Transport mode, please ensure the 12V battery is maintained according to the Stock Maintenance Checklist (VI DA). For vehicles stored in Normal mode, the 12V battery should be maintained every 14 days.
For additional information related to 12V Battery Testing/Maintenance, please follow advice under "Service".
CSC CUSTOMER SYMPTOM CODES
| Code | Description |
|---|---|
| 7B | Starting/Engine does not start/Engine does not turn/No clicking sound at start attempt |
| AA | Starting/Engine does not start/Engine turns |
| AB | Starting/Engine hard to start/cranks slowly/Unsure when/at all times |
| AC | Starting/Engine hard to start/cranks slowly/After use |
| AD | Starting/Engine hard to start/cranks slowly/Cold start |
| BE | Starting/Engine does not start/Engine does not turn/Unsure when/at all times |
| BF | Starting/Engine does not start/Engine does not turn/Clicking sound at start attempt |
| BJ | Starting/Engine does not start/Unsure when/at all times |
| LM | 12 V main battery/Dead battery |
| LN | 12 V main battery/Weak or low electrical power |
| 6J | Text window and warning symbol/Low battery |
DTC DIAGNOSTIC TROUBLE CODES
-
VEHICLE TYPE
| Type | Eng | Eng Desc | Sales | Body | Gear | Steer | Model Year | Plant | Chassis range | Struc Week Range |
|---|---|---|---|---|---|---|---|---|---|---|
| 224 | 2019-9999 | - | 201835-999952 | |||||||
| 225 | 2019-9999 | - | 201817-999952 | |||||||
| 234 | 2017-9999 | - | 201617-999952 | |||||||
| 235 | 2017-9999 | - | 201624-999952 | |||||||
| 236 | 2017-9999 | - | 201646-999952 | |||||||
| 238 | 2018-9999 | - | 201710-999952 | |||||||
| 246 | 2018-9999 | - | 201717-999952 | |||||||
| 256 | 2016-9999 | - | 201508-999952 | |||||||
| 536 | 2019-9999 | - | 201747-999952 | |||||||
| 539 | 2022-9999 | - | 202142-999952 |
SERVICE
Main Battery Testing: SPA/CM A vehicles only
After capturing a NEW VIDA readout, conduct the following steps in VIDA:
Diagnostics --> Fault Tracing --> Select CSC Symptom: "LM 12V main battery, Dead battery" & Function: "Electrical distribution 12V system" --> "Component test: Main Battery"
This sequence will evaluate the battery condition based on long-term data measured by the vehicle's on-board battery diagnostics. If a deeper analysis of the battery is needed, or if the battery is suspected to be faulty, VI DA will guide the technician through the testing procedure, and provide a warranty authorization code should the battery need to be replaced.
For the Improved 12V battery test please refer to TJ 36961 & VI DA instructions.
Main Battery Testing: for NON SPA/CMA vehicles + Support Battery Testing
The handheld battery tester (9513212/9513030/BT3300) should be used for testing main batteries on all non SPA/CMA vehicles and for testing support batteries on ALL vehicles. *See Service Journal 26611 "Battery Testing" for more information.
Before testing 12V battery, you MUST read out the vehicle with VI DA to ensure that there are no current issues causing battery drain.
Please follow normal CSC-based fault-tracing to determine if battery testing is needed.
The tester should also be set to the "EN" (European Normal) rating scale as indicated on the Volvo label.
The handheld tester must ALWAYS be connected directly to the battery terminals for testing. Connecting the negative clamp to a grounding point is not acceptable.
WARRANTY CLAIM INFO
Effective immediately, if there is not VIDA readout/code prior to testing, charging, and or replacing a battery, claims will NOT be accepted under Warranty. Additionally, codes generated using the handheld tester will NO longer be accepted on SPA/CMA vehicles.
For SPA/CMA vehicles, no warranty claim will be accepted without a test code provided by VIDA battery test.
Battery tests and replacements will be covered under New Car Warranty (01) when the vehicle is still under Warranty, there is a demonstrable, warrantable defect, and the results of the above testing determine that replacement is necessary.
The battery code retrieved must be provided in the repair text (refer to 206.010 - Claim Preparation - Condition Repair Text).
The serial number of the old and new batteries are required to be included in the repair text for 12V Main Batteries ONLY. See the attachments for reference/location of the serial numbers. If there is a serial number in both locations, use the number that is on the top of the battery.
The authorization code from the battery test must also be printed and attached to the hard copy of the repair order.
VST OPERATION NUMBER
| VST Operation Number | Description |
|---|---|
| 31102-3 | Battery Replace (Main) |
| 36060 | Calibration with VIDA |
| 31122-2 | Battery Condition Check |
VEHICLE REPORT
If you experience issues charging, testing, or maintaining the battery utilizing the standards outlined in this Technical Journal and associated resources, please submit a "Support Needed" vehicle report.
Attach VIDA diagnosis logs for analysis.
To view TJ attachment continue to next page. This TJ has one attachment.