3.0L - Engine Mechanical, Engine Code(S): AVK, BGN

• 00 General, Technical data
  • Technical data
    • Engine identification
    • Engine specifications
• 10 Engine - Assembly
  • Engine, removing and installing
    • Engine, removing and installing
      • Overview
      • Notes
      • Tightening torques
    • Engine, attaching to engine stand
• 13 Engine - Crankshaft, Cylinder block
  • Engine, disassembling and assembling
    • Lock carrier in service position, overview
    • Lock carrier, moving into service position
    • Ribbed belt for power steering pump, generator and A/C system
    • Ribbed belt, removing and installing
      • Notes
      • Removing
      • Installing
      • Belt path
    • Ribbed belt tensioner, removing and installing
      • Notes
      • Removing
      • Installing
    • Vibration damper, removing and installing
    • Toothed belt cover, removing and installing
    • Toothed belt drive, assembly overview
    • Toothed belt, removing and installing
      • Notes
      • Removing
      • Installing (adjusting valve timing)
      • Tightening torques
  • Sealing flanges and flywheel/drive plate, removing and installing
    • Sealing flanges and flywheel/drive plate, removing and installing
      • Notes
      • Centering bushing of drive plate for automatic transmission 01V
    • Seal for crankshaft (ribbed belt side), replacing
    • Front sealing flange, removing and installing
      • Notes
      • Removing
      • Installing
      • Tightening torques
    • Rear sealing flange, removing and installing
    • Damper unit, removing and installing
      • Notes
      • Removing
      • Installing
    • Flywheel and drive plate, removing and installing
      • Notes
      • Dual-mass flywheel or flywheel for automatic transmission 01J
        • Removing
        • Installing
        • Tightening torques
      • Drive plate for automatic transmission 01V
        • Removing
        • Installing
        • Tightening torques
    • Dual-mass flywheel pilot needle bearing, removing and installing
      • Notes
      • Needle bearing installation depth
  • Crankshaft, removing and installing
    • Crankshaft, removing and installing
      • Notes
      • Number markings on crankshaft bearing cap
      • Removing crankshaft bearing cap
      • Application of crankshaft bearing shells for cylinder block
      • Application of crankshaft bearing shells for bearing caps
      • Installing crankshaft bearing cap
    • Crankshaft measurements
    • Axial and radial play, measuring
    • Drive chain gear for oil pump, removing and installing
  • Pistons and connecting rods, disassembling and assembling
    • Pistons and connecting rods, disassembling and assembling
      • Notes
      • Checking piston ring end gap
      • Checking piston ring side clearance
      • Checking pistons
      • Checking cylinder bore
      • Piston installed position and application piston/cylinder
      • Marking connecting rods
      • Installed position of connecting rods
      • Oil injector jet for piston cooling
    • Piston and cylinder measurements
    • Connecting rod radial play, checking
• 15 Engine - Cylinder head, Valvetrain
  • Cylinder head, removing and installing
    • Cylinder head, removing and installing
      • Overview
      • Notes
      • Part I
      • Part II
      • Check cylinder head for warpage
      • Cylinder head refacing dimension
      • Sealing cap (core plug) in cylinder head, driving in
      • Loosening and tightening union nut for fuel supply line in vehicles as of 07.03
      • Tightening:
    • Intake manifold, removing and installing
      • Removing
      • Installing
      • Tightening torques
    • Left cylinder head cover, removing and installing
      • Removing
      • Installing
      • Tightening torques
    • Right cylinder head cover, removing and installing
      • Removing
      • Installing
      • Tightening torques
    • Left cylinder head, removing
    • Right cylinder head, removing
    • Cylinder head, installing
    • Compression pressure, checking
  • Valve train, servicing
    • Valve train, servicing
      • Notes
      • Part I
      • Part II
      • Valve dimensions
      • Engage piston ring ends, if necessary, or line up ring gaps at top
    • Camshaft axial play, checking
    • Camshaft oil seals, replacing
    • Camshafts and camshaft adjusters, removing and installing
      • Notes
      • Removing
      • Installing
      • Tightening torques
    • Hydraulic valve lifters, checking
    • Valve stem oil seals, replacing
    • Valve guides, checking
    • Valves, checking
    • Valve seats, refacing
  • Camshaft adjustment, checking
    • Camshaft adjustment, checking
    • System test, initiating
      • Notes
      • Camshaft adjustment (exhaust), checking
      • Camshaft adjustment (intake), checking
    • Solenoid valve for camshaft adjustment, checking
      • Notes
      • Electrical test of solenoid valve for camshaft adjustment
      • Checking internal resistance
      • Checking voltage supply
      • Checking activation
• 17 Engine - Lubrication
  • Lubrication system components, removing and installing
    • Lubrication system components, removing and installing
      • Overview
      • Notes
      • Part I - Oil pan (lower part), oil pump
      • Part II - Oil pan (upper part), oil filter
      • Oil injector jet for piston cooling
    • Oil pan (lower part), removing and installing
      • Notes
      • Removing
      • Installing
      • Tightening torques
    • Oil pump, removing and installing
    • Drive chain or chain tensioner for oil pump, removing and installing
    • Oil pan (upper part), removing and installing
      • Notes
      • Removing
      • Installing
      • Tightening torques
    • Oil check valves and spray jet valve, overview
    • Oil pressure and oil pressure switch, checking
    • Engine oil specification
    • Oil level, checking
      • Notes
      • Range of markings on dipstick:
• 19 Engine - Cooling system
  • Cooling system components, removing and installing
    • Cooling system components, removing and installing
    • Cooling system components
    • Coolant, draining and refilling
      • Notes
      • Draining
      • Filling
      • Tightening torque
    • Coolant pump and coolant regulator
    • Coolant pump, removing and installing
    • Coolant thermostat, removing, installing and checking
      • Removing
      • Installing
      • Check coolant thermostat
    • Coolant lines, overview
    • Front coolant line, removing and installing
    • Right coolant line, removing and installing
      • Removing
      • Installing
      • Tightening torque
    • Rear coolant line, removing and installing
    • Radiator, removing and installing
    • Coolant fan motor, replacing
    • Cooling system, checking for leaks
      • Notes
      • Pressure relief valve in cap, checking
• 26 Exhaust system, Emission controls
  • Exhaust system, servicing
    • Exhaust system, servicing
    • Exhaust system components, overview (vehicles with front wheel drive)
    • Exhaust system components, overview, (vehicles with all wheel drive)
      • Notes
      • Installed position of front clamping sleeves
      • Installed position of rear clamping sleeves
      • Individual left mounting components for vehicles with manual transmission
      • Individual right mounting components for vehicles with manual transmission
      • Individual left mounting components for vehicles with automatic transmission 01V
      • Individual right mounting components for vehicles with automatic transmission 01V
      • Individual left mounting components for vehicles with automatic transmission 01J
      • Individual right mounting components for vehicles with automatic transmission 01J
      • Replacing end pipe
    • Center and rear muffler, separating
    • Left front exhaust pipe with catalytic converter, removing and installing (vehicles with manual transmission)
      • Removing
      • Installing
      • Tightening torques
    • Right front exhaust pipe with catalytic converter, removing and installing (vehicles with manual transmission)
      • Removing
      • Installing
      • Tightening torques
    • Left front exhaust pipe with catalytic converter, removing and installing (vehicles with automatic transmission 01J)
      • Notes
      • Removing
      • Installing
      • Tightening torques
    • Right front exhaust pipe with catalytic converter, removing and installing (vehicles with automatic transmission 01J)
      • Notes
      • Removing
      • Installing
      • Tightening torques
    • Left front exhaust pipe with catalytic converter, removing and installing (vehicles with automatic transmission 01V)
      • Notes
      • Removing
      • Installing
      • Tightening torques
    • Right front exhaust pipe with catalytic converter, removing and installing (vehicles with automatic transmission 01V)
      • Notes
      • Removing
      • Installing
      • Tightening torques
    • Left exhaust manifold, removing and installing
    • Right exhaust manifold, removing and installing
    • Exhaust system, aligning free of stress (vehicles with front wheel drive)
    • Exhaust system, aligning free of stress (vehicles with all wheel drive)
      • Notes
      • Tailpipes, aligning
    • Exhaust system, checking for proper seal
  • Secondary air system
    • Secondary air system
      • Notes
      • Component location Secondary Air Injection (AIR) solenoid valve -N112-
      • Secondary Air Injection (AIR) pump motor -V101-
      • Secondary Air Injection (AIR) pump relay -J299-
      • Combination valve for Secondary Air Injection (AIR)
    • Secondary Air Injection (AIR) solenoid valve -N112-, checking
    • Secondary Air Injection (AIR) pump relay -J299- and activation, checking
      • Notes
      • Checking voltage supply of Secondary Air Injection (AIR) pump relay
      • Check activation of the Secondary Air Injection (AIR) pump relay
      • Check voltage supply of the Secondary Air Injection (AIR) pump motor
    • Secondary Air Injection (AIR) pump motor -V101-, removing and installing
    • Combination valve for Secondary Air Injection (AIR), checking function and proper seal
    • Left combination valve for secondary air injection, removing and installing
    • Right combination valve for secondary air injection, removing and installing