Hybrid/EV Energy Storage System
- Specifications
- Schematic Wiring Diagrams
- Hybrid/EV Energy Storage Wiring Schematics
- Battery Energy and Interface Control Module Power, Ground, and Data Communication
- Hybrid/EV Module Powertrain Control Module 2 Power, Ground and Data Communication
- High Voltage Interlock Loop - Main
- Hybrid/EV Battery Section 1
- Hybrid/EV Battery Section 2
- Hybrid/EV Battery Section 3
- Hybrid/EV Battery Section 4
- Hybrid/EV Battery Section 5
- Hybrid/EV Battery Section 6
- High Voltage Contactors - High Voltage Positive
- High Voltage Contactors - High Voltage Negative
- High Voltage Contactors - Control
- High Voltage Cable Connections (Except CBT)
- High Voltage Cable Connections (CBT)
- Hybrid/EV Energy Storage Wiring Schematics
- Diagnostic Information and Procedures
- High Voltage Safety
- High Voltage Disabling
- High Voltage Enabling
- EL-48571 High Voltage Battery Pin Out Box Reference
- DTC P0A0C or P0A0D: High Voltage System Interlock Circuit Voltage
- DTC P0A7F: Hybrid/EV Battery Pack
- DTC P0AA1, P0AA4, P0AD9, P0ADD, P0AE2, P0AE4, P0D0A, P0D11, P1EBC, P1EBE-P1EC0, or P1EC3-P1EC5: Hybrid/EV Battery Contactors/Battery Charging System Contactor Control Circuits/Hybrid/EV Battery Multifunction Contactor/Hybrid/EV Battery System Contactor(s) Stuck Open/Hybrid/EV Battery Pack Heater Transistor
- Diagnostic Instructions
- DTC Descriptors
- Diagnostic Fault Information
- Circuit/System Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Diagnostic Aids
- Reference Information
- Circuit/System Verification
- Circuit/System Testing
- Repair Instructions
- DTC P0AA6, P0DAA, P1AE6, or P1F0E: Hybrid/EV Battery Voltage System Isolation Lost/Battery Charging Voltage System Isolation Lost/Battery Energy Control Module Hybrid/EV Battery Voltage Isolation Sensor Circuit
- DTC P0ABB, P0ABC, or P0ABD: Hybrid/EV Battery Voltage Sensor
- DTC P0AC1, P0AC2, P0B10, P0B11, P0B13, P1EBA, or P1EBB: Hybrid/EV Battery Current Sensor/Hybrid/EV Battery High Resolution Current Sensor
- DTC P0AF8: Hybrid/EV System Voltage
- DTC P0AFA or P0AFB: Hybrid/EV Battery System Voltage
- DTC P0B3B-P0BBB, P1B16-P1B2D, P1B45-P1BFE, P1E01-P1E06, or P1E4C-P1E8B: Hybrid/EV Battery 1-96 Circuit/Hybrid/EV Battery 1-96 Voltage
- DTC P0C77 or P0C78: Hybrid/EV Battery System Precharge Time
- DTC P1A07, P1E93, P1E99, P1E9F, P1EA5, P1FC3-P1FC8, P3035, or P3040: Battery Energy Control Module 5 V Reference Circuit/Hybrid/EV Battery Interface Control Module (1-12) 5 V Reference Circuits
- DTC P1E92, P1E98, P1E9E, P1EA4, P1FC9, P1FCA-P1FCE, P3036, or P3041: Hybrid/EV Battery Interface Control Module (1-12) Cell Balancing Circuits
- DTC P1EAB or P1EAC: Battery Energy Control Module Hybrid/EV Battery Cell High Voltage/Hybrid/EV Battery Cell Overvoltage Signal Circuit Performance
- DTC P1FD5-P1FF2: Hybrid/EV Battery Interface Control Module (1-10) Voltage Sensor Circuits
- DTC P1F17: System Isolation / Impact Sensor Fault - Hybrid/EV Battery System Contactors Open
- DTC P1FF4: System Isolation / Impact Sensor Fault - Hybrid/EV Battery System Contactors Open
- Loss of Isolation on the High Voltage Main Bus
- Hybrid/EV Battery Voltage Present
- Troubleshooting With an Insulation Multimeter
- Rechargeable Energy Storage System Smoke Test
- Repair Instructions
- High Voltage System Inspection
- Drive Motor Battery High Voltage Manual Disconnect Lever Replacement
- High Voltage Battery High Voltage Manual Disconnect Connector Replacement
- Drive Motor Battery Cover Replacement
- Battery Cover Seal Replacement
- Battery Energy Control Module Replacement
- 300-Volt Battery Positive and Negative Cable Replacement (Drive Motor Generator Power Inverter Module to Drive Motor Battery)
- 300-Volt Battery Positive and Negative Cable Replacement (Drive Motor Generator Power Inverter Module to High Voltage Battery Disconnect Module)
- High Voltage Battery Disconnect Cable Replacement
- Cell Battery High Voltage Sensor Replacement (Temperature Sensors)
- Cell Battery Replacement (Battery Cell 1)
- Cell Battery Replacement (Battery Cell 2)
- Cell Battery Replacement (Battery Cell 3)
- Cell Battery Replacement (Battery Cell 4)
- Cell Battery Replacement (Battery Cell 5)
- Cell Battery Replacement (Battery Cell 6)
- Drive Motor Battery Current Sensor Replacement
- Drive Motor Battery Positive High Voltage Contactor Relay Replacement
- Drive Motor Battery Positive and Negative Cable Replacement (Battery Cell 1 to Drive Motor Battery High Voltage Contactor Relay)
- Drive Motor Battery Positive and Negative Cable Replacement (Battery Cell 6 to Drive Motor Battery Positive High Voltage Contactor Relay)
- High Voltage Battery Interface Control Module Replacement
- Battery Cable Replacement (Drive Motor Generator Power Inverter Module to Frame Rail)
- Battery Cable Replacement (APM Module to Frame Rail)
- Battery Cable Replacement (Drive Motor Contactor Relay High Voltage Bus Bar)
- Battery Cable Replacement (Battery Cell High Voltage Cables)
- Battery Tray Replacement
- Drive Motor Battery Replacement and Shipping Preparation
- Auxiliary Battery Wiring Harness Replacement (High Voltage Connector X2)
- Auxiliary Battery Wiring Harness Replacement (Connector X1)
- Auxiliary Battery Wiring Harness Replacement (Battery Cell Temperature Sensors, Current Sensor, X357, X358)
- Auxiliary Battery Wiring Harness Replacement (Battery Cell Connectors, Battery Energy Control Module, Battery Interface Control Module)
- Auxiliary Battery Wiring Harness Replacement (Resistor R39)
- Clear Secured High Voltage DTCs
- Hybrid/EV Battery Pack Capacity Learn
- Hybrid/EV Battery Cell Balancing
- Hybrid/EV Battery System Verification
- Description and Operation
- Special Tools and Equipment