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Section 269 (Engine Cooling System): Radiator: Installation

WARNING: This page is about a different car, the 2004 Dodge Grand Caravan, 2004 Dodge Caravan, and 2004 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.
  1. Be sure the air seal is in position before radiator is installed.  Slide radiator down into position. Seat the radiator with the rubber isolators into the mounting holes provided, with a 10 lbs. force.
  2. Position air conditioning condenser onto the radiator lower mounts and install upper screws (Figure). Tighten fasteners to 5 N.m (45 in. lbs.).
  3. Install the radiator upper and lower hoses (Figure) or (Figure).
  4. Connect the coolant reserve/recovery hose.
  5. Connect the vapor purge solenoid to the mounting bracket.
  6. Install the radiator fans. (Refer to INSTALLATION ).
  7. Install the radiator upper crossmember support. (Refer to GRILLE OPENING REINFORCEMENT ).
  8. Fill the cooling system. (Refer to STANDARD PROCEDURE ).
  9. Connect negative cable to battery.
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