Overhaul - New Process 208

• Description
• Lubrication
  • Service Intervals
  • Fluid Type
    • All Models
  • Capacity
    • Chrysler Motors
    • Ford Motor Co.
    • General Motors
• Adjustments
• Trouble Shooting
  • Will Not Shift Or Difficult To Shift Into Gear
  • Noisy In All Gears
  • Jumps Out Of Gear Or Noisy In 4WD
  • Fluid Leaking From Vent Or Seals
  • Abnormal Tire Wear
• Removal & Installation
  • Transfer Case
    • Removal & Installation
• Overhaul
  • Transfer Case
    • Disassembly
    • Legend For Fig. 3:
    • Legend For Fig. 4:
    • Cleaning & Inspection
    • Reassembly (Ford Motor Co.)
    • Reassembly (All Other Models)
• Component Disassembly & Reassembly
  • Notes
  • Annulus Gear Bushing
    • Disassembly & Reassembly
  • Lock Plate
    • Disassembly & Reassembly
  • Rear Output Bearing & Rear Seal
    • Disassembly & Reassembly
  • Front Output Shaft Front Bearing
    • Disassembly & Reassembly
  • Front Output Shaft Rear Bearing
    • Disassembly & Reassembly
  • Input Gear Front & Rear Bearing
    • Disassembly & Reassembly
  • MAINSHAFT Pilot Bearing
    • Disassembly & Reassembly
• Torque Specifications