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Floor Shift ASSY: Overhaul

WARNING: This page is about a different car, the 2004 Lexus LS 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT BATTERY NEGATIVE TERMINAL 
  2. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE  REPLACEMENT  ) 
  3. REMOVE CHOKE KNOB HOLE COVER (SEE  REPLACEMENT  ) 
  4. REMOVE GLOVE COMPARTMENT PLATE (SEE  REPLACEMENT  ) 
  5. REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE  REPLACEMENT  ) 
  6. REMOVE INSTRUMENT PANEL FINISH PANEL (SEE  REPLACEMENT  ) 
  7. REMOVE INSTRUMENT CLUSTER FINISH PANEL (SEE  REPLACEMENT  ) 
  8. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE  REPLACEMENT  ) 
  9. REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (SEE  REPLACEMENT  ) 
  10. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO. 1 (SEE  REPLACEMENT  ) 
  11. REMOVE COIN BOX ASSY (SEE  REPLACEMENT  ) 
  12. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER (SEE  REPLACEMENT  ) 
  13. REMOVE CIGAR LIGHTER HOLE BEZEL (SEE  REPLACEMENT  ) 
  14. REMOVE INSTRUMENT CLUSTER FINISH PANEL END (SEE  REPLACEMENT  ) 
  15. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO. 1 (SEE  REPLACEMENT  ) 
  16. REMOVE REAR CONSOLE ARMREST ASSY (SEE  REPLACEMENT  ) 
  17. REMOVE CONSOLE BOX PLATE (SEE  REPLACEMENT  ) 
  18. REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE  REPLACEMENT  ) 
  19. REMOVE CONSOLE BOX (SEE  REPLACEMENT  ) 
  20. REMOVE CONSOLE BOX DUCT NO. 1 (SEE  REPLACEMENT  ) 
  21. SEPARATE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSY 
    1. Remove the nut and separate the floor shift gear shifting rod sub-assy.
  22. REMOVE FLOOR SHIFT ASSY 
    1. Disconnect the connector.
    2. Disconnect the indoor electrical key oscillator connector. (w/ smart key)
      Fig 1: Removing Nut And Separate Floor Shift Gear Shifting Rod Sub-Assy
      G01028933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts.
    4. Remove the floor shift assy.
      Fig 2: Removing Floor Shift Assy
      G01028934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE INDOOR ELECTRICAL KEY OSCILLATOR (W/ SMART KEY) 
    1. Remove the 2 screws, and then remove the indoor electrical key oscillator from the shift lever plate.
  24. REMOVE SHIFT LOCK RELEASE BUTTON COVER 
    1. Using a small screwdriver, remove the shift lock release button cover.
  25. REMOVE SHIFT LEVER KNOB SUB-ASSY 
    1. Remove shift lever knob sub-assy.
      Fig 3: Removing Shift Lever Knob Sub-Assy
      G01028935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE POSITION INDICATOR HOUSING UPPER 
    1. Disconnect the indicator lamp wire sub-assy from the shift lever plate.
    2. Using a screwdriver, remove the position indicator housing upper.
      Fig 4: Removing Position Indicator Housing Upper
      G01028936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE POSITION INDICATOR LENS 
    1. Using a screwdriver, remove the position indicator lens from the position indicator housing upper.
      Fig 5: Removing Position Indicator Lens From Position Indicator Housing Upper
      G01028937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE INDICATOR LAMP WIRE SUB-ASSY 
    1. Remove the indicator lamp wire sub-assy from the position indicator lens.
    2. Remove the position indicator bulb from the indicator lamp wire sub-assy.
    3. Remove the position indicator bulb cap from the position indicator bulb.
      Fig 6: Removing Position Indicator Bulb Cap From Position Indicator Bulb
      G01028938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the transmission control switch connector from the floor shift assy.
      Fig 7: Removing Transmission Control Switch Connector From Floor Shift Assy
      G01028939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a small screwdriver, disengage the locking lug of terminals (4) and (8), and pull the terminals out from the rear.
      Fig 8: Pulling Terminals Out From Rear
      G01028940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE SHIFT LOCK RELEASE BUTTON 
    1. Remove the shift lock release button and spring from the floor shift assy.
      Fig 9: Removing Shift Lock Release Button And Spring From Floor Shift Assy
      G01028941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE BEZEL CLIP 
    1. Remove the 3 bezel clips from the position indicator housing upper.
      Fig 10: Removing Bezel Clips From Position Indicator Housing Upper
      G01028942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE POSITION INDICATOR SLIDE COVER 
    1. Remove the position indicator slide cover from the shift lever guide housing.
    2. Remove the position indicator slide cover No. 2 from the position indicator slide cover.
      Fig 11: Removing Position Indicator Slide Cover No. 2 From Position Indicator Slide Cover
      G01028943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE SHIFT LOCK CONTROL ECU SUB-ASSY 
    1. Remove the shift lever nut and lock pin from the floor shift assy.
    2. Remove the shift lever guide housing from the floor shift assy.
      NOTE: First remove the shift lever nut and lock pin, then disengage the 2 claws.
      Fig 12: Removing Shift Lever Guide Housing From Floor Shift Assy
      G01028944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 screws and shift lock control ECU sub-assy.
      Fig 13: Removing Screws And Shift Lock Control ECU Sub-Assy
      G01028945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE POSITION INDICATOR HOUSING LOWER 
    1. Remove the position indicator housing lower from the shift lever guide housing.
      Fig 14: Removing Position Indicator Housing Lower From Shift Lever Guide Housing
      G01028946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE TRANSMISSION CONTROL SWITCH 
    1. Remove the transmission control switch from the shift lever guide housing.
      Fig 15: Removing Transmission Control Switch From Shift Lever Guide Housing
      G01028947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL TRANSMISSION CONTROL SWITCH 
    1. Install the transmission control switch to the shift lever guide housing.

      HINT:

      Securely engage the claws.

      Fig 16: Installing Transmission Control Switch To Shift Lever Guide Housing
      G01028948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL POSITION INDICATOR HOUSING LOWER 
    1. Install the position indicator housing lower to the shift lever guide housing.

      HINT:

      Securely engage the claws.

      Fig 17: Installing Position Indicator Housing Lower To Shift Lever Guide Housing
      G01028949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL SHIFT LOCK CONTROL ECU SUB-ASSY 
    1. Apply MP grease to the hatched area of shift lever guide housing as indicated in the illustration.
      Fig 18: Applying MP Grease To Hatched Area Of Shift Lever Guide Housing
      G01028950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the shift lock control ECU sub-assy with the 2 screws.
      Fig 19: Installing Shift Lock Control ECU Sub-Assy With Screws
      G01028951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the shift lever guide housing with the shift lever lock pin and a new shift lever nut.
      NOTE:
      • Install the shift lever nut and lock pin after first engaging the 2 claws.
      • Securely engage the claws.
        Fig 20: Installing Shift Lever Nut And Lock Pin
        G01028952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL POSITION INDICATOR SLIDE COVER 
    1. Install position indicator slide cover No. 2 to the position indicator slide cover.
    2. Install the position indicator slide cover to the shift lever guide housing.
      Fig 21: Installing Position Indicator Slide Cover To Shift Lever Guide Housing
      G01028953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL BEZEL CLIP 
    1. Install new 3 bezel clips to the position indicator housing upper.

      HINT:

      Securely engage the claws.

      Fig 22: Installing Bezel Clips To Position Indicator Housing Upper
      G01028954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL SHIFT LOCK RELEASE BUTTON 
    1. Install the shift lock release button and spring to the floor shift assy.

      HINT:

      Securely engage the claws.

      Fig 23: Installing Shift Lock Release Button And Spring To Floor Shift Assy
      G01028955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSTALL INDICATOR LAMP WIRE SUB-ASSY 
    1. Securely connect the 2 terminals of the indicator lamp wire harness to the transmission control switch connector.
    2. Install the position indicator lamp bulb to the indicator lamp wire sub-assy.
    3. Install the position indicator bulb cap to the position indicator lamp bulb.
      Fig 24: Installing Position Indicator Bulb Cap To Position Indicator Lamp Bulb
      G01028956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the indicator lamp wire to the position indicator lens.
      NOTE: Make sure that the indicator lamp wire is securely installed to the position indicator lens.
      Fig 25: Installing Indicator Lamp Wire To Position Indicator Lens
      G01028957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the indicator lamp wire connector to the floor shift assy.
      Fig 26: Connecting Indicator Lamp Wire Connector To Floor Shift Assy
      G01028958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL POSITION INDICATOR LENS 
    1. Install the position indicator lens to the position indicator housing upper.

      HINT:

      Securely engage the claws.

      Fig 27: Installing Position Indicator Lens To Position Indicator Housing Upper
      G01028959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL POSITION INDICATOR HOUSING UPPER 
    1. Install the position indicator housing upper to the shift lever guide housing.

      HINT:

      Securely engage the claws.

      Fig 28: Installing Position Indicator Housing Upper To Shift Lever Guide Housing
      G01028960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSTALL SHIFT LOCK RELEASE BUTTON COVER 
    1. Install the shift lock release button cover to the position indicator housing upper.
  45. INSTALL SHIFT LEVER KNOB SUB-ASSY 
    1. Install the shift lever knob sub-assy to the floor shift lever assy.
      Fig 29: Installing Shift Lever Knob Sub-Assy To Floor Shift Lever Assy
      G01028961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL INDOOR ELECTRICAL KEY OSCILLATOR (W/SMART KEY) 
    1. Install the indoor electrical key oscillator to the shift lever plate with the 2 screws.
      NOTE: Securely engage the claws.
  47. INSTALL FLOOR SHIFT ASSY 
    1. Install the floor shift assy with the 4 bolts.

      Torque: 8.3 N.m (85 kgf.cm, 74 in.lbf) 

    2. Connect the connector to the floor shift assy.
      Fig 30: Connecting Connector To Floor Shift Assy
      G01028962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSY 
    1. Install the floor shift gear shifting rod sub-assy with the nut.

      Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 

      Fig 31: Installing Floor Shift Gear Shifting Rod Sub-Assy With Nut
      G01028963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. CONNECT BATTERY NEGATIVE TERMINAL 
  50. ADJUST SHIFT LEVER POSITION (SEE  ADJUSTMENT  ) 
  51. INSPECT SHIFT LEVER POSITION (SEE  ADJUSTMENT  ) 
  52. PERFORM INITIALIZATION (SEE  INITIALIZATION  ) 
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