FixVault

Idler Gear: Reassembly

HINT:

Coat all of the sliding and rotating surfaces with gear oil before reassembly.

  1. INSTALL FRONT TAPER ROLLER BEARING 

    Using SST and a press, install the front taper roller bearing.

    1. SST 09316-60011 (09316-00011, 09316-00031)
    Fig 1: Installing Front Taper Roller Bearing Using SST & Press
    G00914657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HIGH AND LOW CLUTCH SLEEVE 

    HINT:

    Make sure to install the high and low clutch sleeve in the correct direction.

    Fig 2: Installing High & Low Clutch Sleeve
    G00914658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NEEDLE ROLLER BEARING AND IDLER LOW GEAR TO IDLER GEAR 
    1. Apply gear oil to the needle roller bearing.
    2. Install the needle roller bearing and idler low gear.
    Fig 3: Installing Needle Roller Bearing & Idler Low Gear To Idler Gear
    G00914659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR TAPER ROLLER BEARING 

    Using SST and a press, install the rear taper roller bearing.

    1. SST 09316-60011 (09316-00011, 09316-00071)
    Fig 4: Installing Rear Taper Roller Bearing Using SST & Press
    G00914660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT IDLER LOW GEAR RADIAL AND THRUST CLEARANCE (See  INSPECTION  )