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Shift Lever Position Sensor: Installation

  1. INSTALL SHIFT LEVER POSITION SENSOR 
    1. Install the shift lever position sensor to the hybrid transmission.
    2. Temporarily install the 2 bolts.

      HINT:

      Fully tighten the bolts with the neutral alignment mark line aligned with the groove. [*1]

      Fig 1: Locating Shift Lever Position Sensor Bolts
      G05305030Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install a new lock washer and the nut.

      Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf) 

      Fig 2: Locating Lock Nut And Lock Washer
      G05305029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Temporarily install the control shaft lever.

      HINT:

      Stake the claws of the nut stopper before fully tightening the nut. [*2]

      Fig 3: Locating Transmission Control Shaft Lever Nut
      G05305027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Turn the control shaft lever counterclockwise until it stops. Next, turn the control shaft lever clockwise 2 notches to set it to the N position.
      Fig 4: Turning Control Shaft Lever Clockwise
      G05305036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the transmission control shaft lever.
      Fig 5: Locating Transmission Control Shaft Lever Nut
      G05305027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Align the neutral alignment mark line with the switch groove, and tighten the 2 adjusting bolts. [*1]

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 6: Locating Shift Lever Position Sensor Bolts With Neutral Alignment Mark And Groove
      G05305032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Using a screwdriver, bend the tabs of the lock washer.
      NOTE: Make sure that the nut is held firmly.
      Fig 7: Bending Tabs Of Lock Washer Using Screwdriver
      G05305028Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Install the transmission control shaft lever with the nut. [*2]

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

      Fig 8: Locating Transmission Control Shaft Lever Nut
      G05305027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Connect the shift lever position sensor connector.
  2. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY 
    1. Tilt up the hybrid vehicle transmission assembly.
      Fig 9: Identifying Shift Lever Position Sensor Connector
      G05305026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear engine mounting insulator to the body with the 4 bolts.

      Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf) 

      Fig 10: Locating Rear Engine Mounting Insulator Assembly Bolts
      G05305024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY 
    1. Move the shift lever to the N position and tighten the nut while lightly pushing the lever toward the R position.

      Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) 

      NOTE: Do not push the shift lever too hard.
      Fig 11: Locating Floor Shift Gear Shifting Rod Sub-Assembly Nut
      G05305022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY  (See INSTALLATION )
  5. FULLY TIGHTEN NO. 1 CENTER SUPPORT BEARING ASSEMBLY  (See INSTALLATION )
  6. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE  (See INSTALLATION )
  7. INSTALL AIR GUIDE PLATE OUTSIDE RH 
    1. Install the air guide plate outside RH with the 4 nuts.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 12: Locating Nuts On Outside Air Guide Plate RH
      G05295991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR  (See INSTALLATION )
  9. INSTALL FRONT FLOOR COVER CENTER RH 
    1. Install the front floor cover center RH with the 3 grommets.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 13: Locating Front Floor Cover Center RH Grommets
      G05305021Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  11. INSTALL REAR FLOOR NO. 1 PANEL BRACE  (See INSTALLATION )
  12. INSTALL FRONT FLOOR BRACE CENTER  (See INSTALLATION )
  13. INSTALL HEATED OXYGEN SENSOR 
    1. Install the heated oxygen sensor (see INSTALLATION ).
  14. INSTALL INTAKE AIR SURGE TANK ASSEMBLY  (See INSTALLATION )
  15. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY  (See INSTALLATION )
  16. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE  (See INSTALLATION )
  17. INSTALL NO. 2 VENTILATION HOSE  (See INSTALLATION )
  18. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  19. INSTALL FRONT FENDER TO COWL SIDE SEAL LH  (See INSTALLATION )
  20. INSTALL FRONT FENDER TO COWL SIDE SEAL RH  (See INSTALLATION )
  21. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  22. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  23. INSTALL FRONT FENDER PROTECTOR UPPER LH  (See INSTALLATION )
  24. INSTALL FRONT FENDER PROTECTOR UPPER RH  (See INSTALLATION )
  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  26. INSTALL BATTERY SERVICE HOLE COVER LH  (See INSTALLATION )
  27. INSTALL LUGGAGE COMPARTMENT FLOOR MAT 
  28. INSPECT SHIFT LEVER POSITION (See  REASSEMBLY   ) 
  29. ADJUST SHIFT LEVER POSITION (See  ADJUSTMENT   ) 
  30. INSPECT SHIFT LEVER OPERATION (See  ADJUSTMENT   ) 
  31. CHECK FUNCTION OF THROTTLE BODY  (See ON-VEHICLE INSPECTION )
  32. CHECK FOR EXHAUST GAS LEAKS  (See INSTALLATION )
  33. ADD ENGINE COOLANT  (See REPLACEMENT )
  34. CHECK FOR ENGINE COOLANT LEAKS  (See COOLING SYSTEM )
  35. CHECK ENGINE COOLANT LEVEL  (See COOLING SYSTEM )
  36. INSTALL NO. 2 ENGINE UNDER COVER  (See INSTALLATION )
  37. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  38. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  39. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  40. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  41. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION (2006/02-2006/07) ).
      NOTE: Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.
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