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Engine Assembly: Installation

  1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR 
    1. Using a 19 mm deep socket wrench, install the temperature sensor.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    Fig 1: Installing Engine Coolant Temperature Sensor
    G04044072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL OIL PRESSURE SWITCH ASSEMBLY 
    1. Apply adhesive to 2 or 3 threads of the oil pressure switch.

      Adhesive: 

      Part No.08833-00080 THREE BOND 1344, LOCTITE 242 or equivalent. 

      Fig 2: Applying Adhesive To Threads Of Oil Pressure Switch
      G04044073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a 24 mm deep socket wrench, install the oil pressure switch.

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

      NOTE: Do not start the engine within 1 hour after installation for prevent oil leaks.
    Fig 3: Installing Oil Pressure Switch
    G04044074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL ENGINE OIL LEVEL SENSOR 
    1. Install the engine oil level sensor and a new gasket with the 4 bolts.

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

    Fig 4: Identifying Engine Oil Level Sensor
    G04044075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL IGNITION COIL ASSEMBLY 
    1. Install the 6 ignition coils with the 6 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  5. INSTALL V-BANK COVER BRACKET SUB-ASSEMBLY 
    1. Install the V-bank cover bracket with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    Fig 5: Identifying V-Bank Cover Bracket With Bolt
    G04044076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL RADIO SETTING CONDENSER 
    1. Install the 2 bolts and 2 radio setting condensers.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  7. INSTALL KNOCK SENSOR (See  INSTALLATION  ) 
  8. INSTALL FUEL INJECTOR ASSEMBLY 

    HINT:

    See Step 2 in INSTALLATION .

  9. INSTALL FUEL PUMP 

    HINT:

    See INSTALLATION .

  10. INSTALL INTAKE MANIFOLD (See Step 12 in  INSTALLATION  ) 
    Fig 6: Installing Bolts & Radio Setting Condensers
    G04044077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL WATER HOSE JOINT 
    1. Connect the 2 hoses, and install the bolt and water hose joint.

    Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  12. INSTALL NO. 2 SURGE TANK STAY 
    1. Install the bolt and No. 2 surge tank stay.

    Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  13. INSTALL INTAKE AIR SURGE TANK ASSEMBLY 

    HINT:

    See Step 13 in INSTALLATION .

    Fig 7: Identifying Bolt & No. 2 Surge Tank Stay
    G04044078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL INJECTOR DRIVER 
    1. Install the injector driver with the bolt and 2 nuts.

    Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  15. INSTALL ENGINE WIRE 
    1. Install the engine wire to the engine assembly.
  16. INSTALL WATER PUMP PULLEY (See Step 4 in  INSTALLATION  ) 
  17. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
    Fig 8: Identifying Injector Driver, Bolt & Nuts
    G04055976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Temporarily install the V-ribbed belt tensioner with the 5 bolts. (2WD)
    2. Temporarily install the V-ribbed belt tensioner with the 4 bolts. (4WD)

      Each bolt length is as follows 

      BOLT LENGTH REFERENCE

      Mark Specified Length
      A 70 mm (2.76 in.)
      B 35 mm (1.38 in.)
    3. Install the V-ribbed belt tensioner by tightening the bolt 1 and bolt 2 in the order shown in Fig 9 .

      Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf) 

    4. Tighten the other bolts. 

    Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf) 

    Fig 9: Identifying V-Ribbed Belt Tensioner Assembly
    G04044080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL ENGINE MOUNTING BRACKET LH 
    1. Install the mounting bracket with the 4 bolts.

      Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf) 

    2. Connect the 2 clamps.
    Fig 10: Identifying Mounting Bracket With Bolts
    G04044081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL ENGINE MOUNTING BRACKET RH 
    1. Install the mounting bracket with the 4 bolts.

      Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf) 

  21. INSTALL COOLER COMPRESSOR ASSEMBLY (for 2WD) (See  INSTALLATION  ) 
  22. TEMPORARILY TIGHTEN COOLER COMPRESSOR ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
  23. INSTALL OIL FILTER BRACKET (for 4WD) (See Step 5 in  INSTALLATION  ) 
  24. INSTALL COOLER COMPRESSOR ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
  25. INSTALL GENERATOR ASSEMBLY (See  INSTALLATION  ) 
    Fig 11: Identifying Mounting Bracket With Bolts
    G04044082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Install the plate and idler pulley with the bolt.

    Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf) 

    Fig 12: Identifying Plate & Idler Pulley With Bolt
    G04044083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL NO. 1 ENGINE COVER 
    1. Install the No. 1 engine cover with the 3 clips.
    Fig 13: Identifying No. 1 Engine Cover With Clips
    G04044084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL NO. 2 ENGINE COVER 
    1. Install the No. 2 engine cover with the 3 clips.
    2. Connect the clamp.
  29. INSTALL V-RIBBED BELT (See  INSTALLATION   ) 
  30. INSTALL ENGINE HANGERS 

    Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

    Fig 14: Identifying No. 2 Engine Cover With Clips
    G04044085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission) 
    1. Hold the crankshaft with SST.

      SST 09213-70011 (09213-70020), 09330-00021 

      Fig 15: Holding Crankshaft With SST
      G04044086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using several steps, install and tighten 8 new bolts uniformly in the sequence shown in Fig 16 .

      Torque: 73 N*m (741 kgf*cm, 54 ft.*lbf) 

      NOTE:
      • Do not reuse the flywheel installation bolts. Be sure to check the tightening torque within 5 minutes after tightening.
      • Do not impact or damage the flywheel installation bolts. Be sure to handle them carefully.
      • Make sure that the seating surface of the flywheel installation bolts and installation surfaces of the crankshaft and flywheel are free of oil or foreign matter.
    Fig 16: Identifying Bolts Tightening Sequence
    G04044087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission) 
    1. Using SST, hold the crankshaft.

      SST 09213-70011 (09213-70020), 09330-00021 

    2. Apply adhesive to 2 or 3 threads of the mounting bolts ends.

      Adhesive: 

      Part No. 08833-00070, THREE BOND 1324 or equivalent 

      Fig 17: Holding Crankshaft
      G04044088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front spacer, drive plate and rear spacer on the crankshaft.
    4. Install and tighten the 8 mounting bolts uniformly in several steps.

      Torque: 83 N*m (846 kgf*cm, 61 ft.*lbf) 

      NOTE: Do not start the engine for at least 1 hour after installing.
    Fig 18: Tightening Mounting Bolts
    G04044089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for 2WD) 
    1. Install the front suspension crossmember sub-assembly with the 2 bolts.

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

    Fig 19: Identifying Front Suspension Crossmember Sub-Assembly With Bolts
    G04044090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL FRONT FRAME ASSEMBLY (for 4WD) 
    1. Install the front frame assembly with the 2 bolts.

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

  35. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (for 4WD) (See  INSTALLATION  ) 
  36. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD) (See Step 2 in  INSTALLATION  ) 
  37. INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission) 

    HINT:

    See Step 6 in INSTALLATION .

  38. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission) 

    HINT:

  39. INSTALL STARTER ASSEMBLY (See  INSTALLATION  ) 
    Fig 20: Identifying Front Frame Assembly With Bolts
    G04044091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH 
    1. Install a new gasket.
      Fig 21: Identifying New Gasket (LH)
      G04044092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the exhaust manifold with 6 new nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      NOTE:
      • Do not damage the stud bolt when installing the exhaust manifold.
      • Be sure to tighten either of nuts A first.
      3. Fig 22: Identifying Exhaust Manifold With Nuts (LH)
      G04044093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH 
    1. Install a new gasket.
      Fig 23: Identifying New Gasket (RH)
      G04044094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the exhaust manifold with 6 new nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      NOTE:
      • Do not damage the stud bolt when installing the exhaust manifold.
      • Be sure to tighten either of nuts A first.
      3. Fig 24: Identifying Exhaust Manifold With Nuts (RH)
      G04044095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL OIL DIPSTICK GUIDE SUB-ASSEMBLY (for 2WD) 
    1. Install a new O-ring to the oil dipstick guide.
    2. Apply a light coat of engine oil to the O-ring.
    3. Push in the oil dipstick guide end into the guide hole.
    4. Install the No. 1 oil dipstick guide with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    5. Connect the clamp.
      Fig 25: Identifying No. 1 Oil Dipstick Guide
      G04044096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the No. 2 oil dipstick guide with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    7. Install the oil dipstick.
  43. INSTALL OIL DIPSTICK GUIDE SUB-ASSEMBLY (for 4WD) 
    1. Install a new O-ring to the oil dipstick guide.
    2. Apply a light coat of engine oil to the O-ring.
    3. Push in the oil dipstick guide end into the guide hole.
      Fig 26: Identifying No. 2 Oil Dipstick Guide With Bolt
      G04044097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the No. 1 oil dipstick guide with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 27: Identifying No. 1 Oil Dipstick Guide With Bolt
      G04044098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the No. 2 oil dipstick guide with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    6. Install the oil dipstick.
  44. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
    Fig 28: Identifying No. 2 Oil Dipstick Guide With Bolt
    G04044099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for 2WD) 
    1. Set the engine lifter.
    2. Operate the engine lifter, then install the engine to the vehicle.
    3. Install the engine and transmission assembly with crossmember with the 12 bolts.

      Torque: 167 N*m (1,700 kgf*cm, 123 ft.*lbf) for Nut 

      204 N*m (2,080 kgf*cm, 150 ft.*lbf) for bolt A 

      50 N*m (510 kgf*cm, 37 ft.*lbf) for bolt B 

      49 N*m (500 kgf*cm, 36 ft.*lbf) for bolt C 

      Fig 29: Identifying Engine & Transmission Assembly With Crossmember & Bolts
      G04044100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the engine rear mounting member with the 4 bolts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  46. INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for 4WD) 
    1. Set the engine lifter.
    2. Operate the engine lifter, then install the engine to the vehicle.
      Fig 30: Identifying Engine Rear Mounting Member With Bolts
      G04044101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the engine and transmission assembly with crossmember with the 6 bolts.

      Torque: 167 N*m (1,700 kgf*cm, 123 ft.*lbf) for bolt A 

      165 N*m (1,680 kgf*cm, 122 ft.*lbf) for bolt B 

      50 N*m (510 kgf*cm, 37 ft.*lbf) for bolt C 

      Fig 31: Identifying Engine & Transmission Assembly With Crossmember & Bolts
      G04044102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the engine rear mounting member with the 4 bolts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  47. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 2WD) (See Step 2 in  INSTALLATION  ) 
  48. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 4WD) (See Step 11 in  INSTALLATION  ) 
    Fig 32: Identifying Engine Rear Mounting Member With Bolts
    G04044103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. CONNECT POWER STEERING LINK WIRE HARNESS (for 2WD) 
    1. Install the power steering earth wire to the power steering link assembly with bolt (B).

      Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 

    2. Connect the wire harness connector (E) to the power steering link assembly and securely lock the connector.
    3. Connect the 2 wire harness connectors (C) and (D) to the power steering link assembly.
    4. Install the 2 wire harness clamps to the power steering link assembly.
    5. Connect the earth wire to the bracket with bolt (A).

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    Fig 33: Identifying Power Steering Link Wire Harness (For 2WD)
    G04044104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. CONNECT POWER STEERING LINK WIRE HARNESS (for 4WD) 
    1. Install the power steering earth wire to the power steering link assembly with bolt (A).

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    2. Connect the wire harness connector (E) to the power steering link assembly and securely lock the connector.
    3. Connect the 2 wire harness connectors (C) and (D) to the power steering link assembly.
    4. Install the 2 wire harness clamps to the front frame.
    5. Connect the earth wire to the bracket with bolt (B).

      Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 

    6. Install the bolt (F) to connect the bracket to the front frame.

      Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 

    Fig 34: Identifying Power Steering Link Wire Harness (For 4WD)
    G04044105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL FRONT AXLE ASSEMBLY LH (for 4WD) (See Step 3 in  INSTALLATION  ) 
  52. INSTALL FRONT AXLE ASSEMBLY RH (for 4WD) 

    HINT:

    Install the RH side following the same procedures as for the LH side.

  53. INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH (for 2WD) 
    1. Install the front lower ball joint with the 2 bolts.

      Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf) 

  54. INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH (for 2WD) 

    HINT:

    Install the RH side following the same procedures as for the LH side.

    Fig 35: Installing Lower Ball Joint To Steering Knuckle Bolts
    G04029203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH (for 4WD) 
    1. Install the front lower ball joint with the 2 bolts.

      Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf) 

  56. INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH (for 4WD) 

    HINT:

    Install the RH side following the same procedures as for the LH side.

    Fig 36: Installing Front Lower Ball Joint With Bolts
    G04044107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD) 
    1. Install the bolt on the lower side of the front shock absorber while holding the nut.

      Torque: 157 N*m (1,600 kgf*cm, 116 ft.*lbf) 

  58. INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD) 

    HINT:

    Install the RH side following the same procedures as for the LH side.

    Fig 37: Installing Bolt On Lower Side Of Front Shock Absorber
    G04044108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 4WD) 
    1. Install the bolt on the lower side of the front absorber bracket lower.

      Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

  60. INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 4WD) 

    HINT:

    Install the RH side following the same procedures as for the LH side.

    Fig 38: Identifying Front Shock Absorber Assembly RH (For 4WD)
    G04044109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. CONNECT HEIGHT CONTROL SENSOR LINK (for 2WD) 
    1. Connect the height control sensor link and install it with the nut.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    Fig 39: Identifying Height Control Sensor Link (For 2WD)
    G04044110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. CONNECT HEIGHT CONTROL SENSOR LINK (for 4WD) 
    1. Connect the height control sensor link and install it with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  63. INSTALL TIE ROD ASSEMBLY LH (for 4WD) (See Step 3 in  INSTALLATION  ) 
    Fig 40: Identifying Height Control Sensor Link (For 4WD)
    G04044111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. INSTALL TIE ROD ASSEMBLY RH (for 4WD) 

    HINT:

    Install the RH side following the same procedures as for the LH side.

  65. INSTALL FRONT AXLE HUB LH NUT (for 4WD) (See Step 8 in  INSTALLATION  ) 
  66. INSTALL FRONT AXLE HUB RH NUT (for 4WD) 

    HINT:

    Install the RH side following the same procedures as for the LH side.

  67. INSTALL FRONT SPEED SENSOR LH (for 4WD) (See Step 11 in  INSTALLATION  ) 
  68. INSTALL FRONT SPEED SENSOR RH (for 4WD) 

    HINT:

    Install the RH side following the same procedures as for the LH side.

  69. CONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD) (See Step 4 in  INSTALLATION  ) 
  70. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) (See Step 5 in  INSTALLATION  ) 
  71. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR (for 2WD) 
    1. Install the protector with the 4 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    Fig 41: Installing Protector With Bolts
    G04044112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. CONNECT NO. 3 FUEL HOSE 
    1. Connect the No. 3 fuel hose and clamp.
  73. CONNECT FUEL MAIN TUBE 

    HINT:

    See FUEL SYSTEM .

    Fig 42: Connecting No. 3 Fuel Hose & Clamp
    G04044113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. CONNECT ENGINE WIRE 
    1. Install the bolt, clamp and engine wire No. 3.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

    2. Connect the ground cable and install it with the bolt.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

      Fig 43: Identifying Bolt, Clamp & Engine Wire No. 3
      G04044114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the connector and install the 4 clamps to the body.
    4. Connect the wire to the engine room No. 1 junction block. Then, install it with the nut.

      Torque: 12 N*m (124 kgf*cm, 9 ft.*lbf) 

    5. Install the engine room No. 1 relay block cover.
    6. Connect the battery positive (+) cable and install it with the nut.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    7. Connect the ECM connectors.
      Fig 44: Installing Clamps To Body
      G04044115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Connect the connector holder.
  75. INSTALL ECM COVER (See Step 2 in  INSTALLATION  ) 
  76. CONNECT DISCHARGE HOSE SUB-ASSEMBLY (See Step 2 in  INSTALLATION  ) 
  77. CONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE (See Step 3 in  INSTALLATION  ) 
    Fig 45: Connecting Connector Holder
    G04044116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. CONNECT INLET HEATER WATER HOSE 
    1. Connect the inlet heater water hose.
    Fig 46: Identifying Inlet Heater Water Hose
    G04044117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  79. CONNECT OUTLET HEATER WATER HOSE 
    1. Connect the outlet heater water hose.
    Fig 47: Identifying Outlet Heater Water Hose
    G04044118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. CONNECT INLET RADIATOR HOSE 
    1. Install the clamp and connect the inlet radiator hose.
  81. CONNECT OUTLET RADIATOR HOSE 
    1. Install the clamp and connect the outlet radiator hose.
  82. CONNECT RADIATOR RESERVOIR TANK HOSE 
    1. Install the clamp and connect the reservoir tank hose.
    Fig 48: Identifying Radiator Reservoir Tank Hose
    G04044119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  83. CONNECT NO. 2 FUEL VAPOR FEED HOSE 
    1. Install the clamp and connect the No. 2 fuel vapor feed hose.
  84. CONNECT UNION TO CHECK VALVE HOSE 
    1. Connect the hose to the surge tank.
    Fig 49: Connecting Hose To Surge Tank
    G04044120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  85. INSTALL AIR CLEANER CASE SUB-ASSEMBLY 
    1. Install the air cleaner case, clamp and 2 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  86. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE (See Step 2 in  INSTALLATION  ) 
    Fig 50: Identifying Air Cleaner Case, Clamp & Bolts
    G04044121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  87. INSTALL NO. 1 INLET AIR CLEANER 
    1. Install the inlet air cleaner with the bolt.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  88. INSTALL PROPELLER SHAFT ASSEMBLY WITH CENTER BEARING 

    HINT:

    See INSTALLATION .

  89. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    HINT:

    See Step 4 in INSTALLATION .

    Fig 51: Installing Inlet Air Cleaner With Bolt
    G04044122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  90. ADD FRONT DIFFERENTIAL OIL (for 4WD) (See Step 2 in  ADJUSTMENT  ) 
  91. ADD ENGINE OIL (for 2WD) (See Step 5 in  REPLACEMENT  ) 
  92. ADD ENGINE OIL (for 4WD) (See Step 5 in  REPLACEMENT  ) 
  93. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  94. ADD ENGINE COOLANT (See Step 5 in  ON-VEHICLE INSPECTION  ) 
  95. CHARGE REFRIGERANT (See Step 2 in  REPLACEMENT  ) 
  96. CHECK FOR FUEL LEAKS (See  ON-VEHICLE INSPECTION  ) 
  97. CHECK FOR ENGINE COOLANT LEAKS (See  ON-VEHICLE INSPECTION  ) 
  98. CHECK FOR ENGINE OIL LEAKS 
  99. CHECK FOR EXHAUST GAS LEAKS 
  100. CHECK FOR LEAKAGE OF REFRIGERANT (See Step 4 in  REPLACEMENT  ) 
  101. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  102. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  103. ADJUST SHIFT LEVER POSITION (See  ADJUSTMENT  ) 
  104. CHECK SHIFT LEVER POSITION (See  ON-VEHICLE INSPECTION  ) 
  105. CHECK AND ADJUST FRONT WHEEL ALIGNMENT 

    HINT:

    See ADJUSTMENT .

  106. CHECK IGNITION TIMING (See  ON-VEHICLE INSPECTION   ) 
  107. CHECK ENGINE IDLE SPEED (See Step 8 in  ON-VEHICLE INSPECTION   ) 
  108. CHECK CO/HC (See Step 10 in  ON-VEHICLE INSPECTION   ) 
  109. CHECK ENGINE OIL LEVEL (See  ON-VEHICLE INSPECTION  ) 
  110. CHECK FRONT DIFFERENTIAL OIL LEVEL (for 4WD) (See  ADJUSTMENT  ) 
  111. INSTALL ENGINE UNDER COVER REAR LH (for 2WD) 
    1. Install the engine under cover rear LH with the bolt.
  112. INSTALL ENGINE UNDER COVER REAR RH (for 2WD) 

    HINT:

    Install the RH side following the same procedures as for the LH side.

  113. INSTALL NO. 2 ENGINE UNDER COVER (for 2WD) 
  114. INSTALL ENGINE UNDER COVER 
    Fig 52: Identifying Engine Under Cover Rear LH With Bolt
    G04044123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  115. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Engage the 2 clips on the front of the cover, and then engage the clip on the rear to install the V-bank cover.
      NOTE:
      • Be sure to engage the clips securely.
      • Do not apply excessive force or do not hit the cover to engage the clips. This may cause the cover to break.
    Fig 53: Engaging Clips On Front Of Cover
    G04044124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  116. INSTALL ENGINE ROOM SIDE COVER LH 
    1. Install the side cover with the 5 clips.
    Fig 54: Identifying Engine Room Side Cover LH With Clips
    G04044125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  117. INSTALL ENGINE ROOM SIDE COVER RH 
    1. Install the side cover with the 2 clips.
    Fig 55: Identifying Engine Room Side Cover RH With Clips
    G04044126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  118. INSTALL COOL AIR INTAKE DUCT SEAL 
    1. Install the intake duct seal with the 11 clips.
  119. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.
    Fig 56: Identifying Intake Duct Seal With Clips
    G04044127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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