FixVault

Automatic Transmission Assembly: Installation

  1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Using calipers and a straight edge, measure dimension A between the transmission and the end surface of the drive plate (#1).
      Fig 1: Measuring Dimension A Between Transmission And End Surface Of Drive Plat
      G05294844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.
      Fig 2: Identifying Matchmarks On Transmission Case And Torque Converter
      G05317682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the splines of the stator shaft and stator while turning the torque converter.

      HINT:

      Turn the torque converter approximately 180°.

      Fig 3: Identifying Splines Of Stator Shaft And Stator
      G05317683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Turn the torque converter and align the matchmarks on the torque converter and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter.
      NOTE: Do not push on the torque converter when aligning the matchmarks.
      Fig 4: Identifying Matchmarks On Torque Converter And Transmission Case
      G05318285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using calipers and a straight edge, measure dimension B shown in the illustration and check that B is greater than A measured in step (#1).

      Standard: 

      A + 1 mm (0.04 in.) or more 

      Fig 5: Measuring Automatic Transmission Assembly
      G05294848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSMISSION OIL COOLER 
    1. Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.
    2. Coat 2 new O-rings with ATF, and install them to the spacer.
      Fig 6: Identifying O-Ring To Spacer
      G05288318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the transmission oil cooler and spacer to the automatic transmission assembly with the 3 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 7: Identifying Transmission Oil Cooler
      G05288317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH 
    1. Install the transmission control shaft lever to the automatic transmission assembly with the nut.

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

      Fig 8: Identifying Transmission Control Shaft Lever To Automatic Transmission Assembly With Nut
      G05317677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL TRANSFER DYNAMIC DAMPER 
    1. Install the transfer dynamic damper to the automatic transmission assembly with the 2 bolts.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 9: Identifying Transfer Dynamic Damper
      G05294839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR 
    1. Install the rear No. 1 engine mounting insulator to the automatic transmission assembly with the 3 bolts.

      Torque: 60 N*m (612 kgf*cm, 44 ft.*lbf) 

      Fig 10: Identifying Engine Mounting Insulator Rear No.1 To Automatic Transmission Assembly
      G05294853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine rear mounting member to the engine mounting insulator rear No. 1 with the 3 bolts.

      Torque: 38 N*m (380 kgf*cm, 28 ft.*lbf) 

      Fig 11: Identifying Engine Rear Mounting Member To Engine Mounting Insulator Rear No 1 With 3 Bolts
      G05317674Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL AUTOMATIC WITH TRANSMISSION TRANSFER ASSEMBLY 
    1. Install the automatic transmission assembly to the engine with the 9 bolts.

      Torque: Bolts A and B 

      71 N*m (724 kgf*cm, 52 ft.*lbf) 

      Bolt C 

      37 N*m (377 kgf*cm, 27 ft.*lbf) 

      HINT:

      • Make sure that the mark is as shown in the illustration.
      • Do not use excess force to pry on the transmission assembly.
        Fig 12: Identifying Automatic Transmission Assembly
        G05294855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL WATER BYPASS HOSE 
    1. Tilt down the automatic transmission assembly.
      Fig 13: Tilting Down Automatic Transmission Assembly
      G05294832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 water bypass hoses to the transmission assembly.
    3. Install the water bypass hose clamp with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 14: Identifying Water Bypass Hose Clamp With Bolt
      G05317672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL WIRE HARNESS 
    1. Install the wire harness clamps to the automatic transmission assembly with the 4 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 15: Identifying Wire Harness Clamps To Automatic Transmission Assembly With 4 Bolts
      G05317671Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. CONNECT CONNECTOR 
    1. Connect the park/neutral position switch connector, transmission wire connector, and 2 transmission revolution sensor connectors.

      HINT:

      Push up the lever until the claw of the transmission wire connector makes a connection sound.

      Fig 16: Identifying Park/Neutral Position Switch Connector, Transmission Wire Connector
      G05317696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL ENGINE REAR MOUNTING MEMBER 
    1. Install the engine rear mounting member to the body with the 4 bolts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

      Fig 17: Identifying Floor Shift Assembly Components (2 Of 2)
      G05294831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY 
    1. Temporarily tighten the floor shift gear shifting rod sub-assembly with the nut.
      Fig 18: Identifying Floor Shift Gear Shifting Rod Subassembly
      G05294829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bolt and earth wire to the automatic transmission assembly.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 19: Identifying Earth Wire To Automatic Transmission Assembly And Bolt
      G05317699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY 
    1. Install the No. 1 exhaust pipe support bracket sub-assembly to the automatic transmission assembly with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 20: Identifying Exhaust Pipe Support Bracket Subassembly To Automatic Transmission Assembly With 2 Bolts
      G05318268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Install the 6 torque converter clutch setting bolts.

      Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

      HINT:

      First install the black-colored bolt and then the remaining 5 bolts.

      Fig 21: Identifying Drive Plate & Torque Converter Clutch Setting Bolt
      G05294827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL STARTER ASSEMBLY (See  INSTALLATION  ) 
  15. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  16. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (See  INSTALLATION  ) 
  17. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (See  INSTALLATION  ) 
  18. INSTALL OUTSIDE AIR GUIDE PLATE RH (See  INSTALLATION  ) 
  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  20. ADJUST SHIFT LEVER POSITION (See  ADJUSTMENT   ) 
  21. INSPECT SHIFT LEVER POSITION (See  ON-VEHICLE INSPECTION   ) 
  22. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR (See  INSTALLATION  ) 
  23. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See  INSTALLATION  ) 
  24. INSTALL OXYGEN SENSOR (See  INSTALLATION  ) 
  25. INSTALL FRONT CENTER FLOOR BRACE (See  INSTALLATION  ) 
  26. INSTALL NO. 1 REAR FLOOR PANEL BRACE (See  INSTALLATION  ) 
  27. ADD COOLANT 

    (See ON-VEHICLE INSPECTION )

  28. ADD AUTOMATIC TRANSMISSION FLUID 

    (See ADJUSTMENT  )

  29. ADJUST COOLANT 

    (See ON-VEHICLE INSPECTION )

  30. CHECK FOR ENGINE COOLANT LEAKS (See  ON-VEHICLE INSPECTION  ) 
  31. CHECK FOR EXHAUST GAS LEAKS (See  INSTALLATION  ) 
  32. INSTALL ENGINE UNDER COVER 
  33. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  34. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  35. RESET MEMORY 

    (See INITIALIZATION  )

  36. PERFORM INITIALIZATION 

    Some systems need initialization after reconnecting the cable to the negative battery terminal (See INITIALIZATION ).