FixVault

Crankshaft Position (CKP) Sensor - 2.3L Removal/Installation: Installation

Fig 1: Locating Crankshaft Pulley Bolt
G05464996Courtesy of MAZDA MOTORS CORP.
  1. Install a 6 mm (0.23 in) x 18 mm (0.7 in) standard bolt.
    CAUTION: Only hand tighten the bolt or damage to the front cover may occur.
    Fig 2: Locating CKP Sensor Bolts
    G06361223Courtesy of MAZDA MOTORS CORP.
  2. Install a new CKP sensor and the bolts.
    • Do not tighten the bolts at this time.
    NOTE: Whenever the crankshaft position (CKP) sensor is removed, a new one must be installed using the alignment tool supplied with the new part.
    Fig 3: Locating CKP Sensor And Engine Plug Bolt
    G06361224Courtesy of MAZDA MOTORS CORP.
  3. Adjust the CKP sensor with the alignment tool.
    • Tighten to 7 N.m {0.7 kgf.m, 62 in.lbf}.
    NOTE: The crankshaft position (CKP) sensor alignment tool is supplied with the new sensor and is not available separately.
  4. Connect the CKP sensor electrical connector.
  5. Remove the 6 mm (0.23 in) bolt from the crankshaft pulley.
  6. Install the engine plug bolt.
    • Tighten to 20 N.m {2.0 kgf.m, 15 ft.lbf}.
  7. Install the RH splash shield and the 5 bolts.
    • Tighten to 9 N.m {0.9 kgf.m, 80 in.lbf}.