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Disc Pad (Rear) Replacement

WARNING: This page is about a different car, the 2016 Mazda CX-3. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the center console tray. (See CENTER CONSOLE TRAY REMOVAL/INSTALLATION .)
  2. Loosen the adjusting nut. (See PARKING BRAKE LEVER ADJUSTMENT .)
  3. Remove the clip and disconnect the rear parking brake cable from the rear caliper. (See REAR PARKING BRAKE CABLE REMOVAL/INSTALLATION .)
  4. Remove the rear ABS wheel-speed sensor from the wheel hub component.
    Fig 1: Identifying Rear ABS Wheel-Speed Sensor Bolts With Torque Specifications
    G10909691Courtesy of MAZDA MOTORS CORP.
  5. Remove the rear ABS wheel-speed sensor wiring harness from the bracket and set it aside.
  6. Loosen the caliper installation bolt.
    Fig 2: Identifying Caliper Installation Bolt
    G10909692Courtesy of MAZDA MOTORS CORP.
  7. Remove the mounting support bolt and suspend it with a cable. (See REAR BRAKE (DISC) REMOVAL/INSTALLATION .)
    Fig 3: Identifying Rear Brake Mounting Support
    G10909693Courtesy of MAZDA MOTORS CORP.
  8. Remove the caliper bolt and move the mounting support.
    Fig 4: Rotating Mounting Support
    G10909694Courtesy of MAZDA MOTORS CORP.
  9. Remove the disc pads and shim from the mounting support.
  10. Clean the area where the double-sided adhesive tape of the caliper, piston and shim is to be applied.
  11. Rotate the piston clockwise slowly using the SST  and push the piston completely until the piston grooves are in the position shown in the figure.
    Fig 5: Rotating Piston Clockwise
    G10909695Courtesy of MAZDA MOTORS CORP.
  12. Peel off the paper backing of the double-sided adhesive tape from the inner shim on the disc pad side.
  13. Install the new shim to the disc pads.
  14. Install the disc pad components to the mounting support.
  15. Move the disc pad components and shim in the direction of the arrows shown in the figure.
    Fig 6: Pressing Disc Pad Components
    G10909696Courtesy of MAZDA MOTORS CORP.
  16. Peel off the backing of the double-sided adhesive tape from the shim.
  17. Move the mounting support in the direction of the arrow shown in the figure.
    Fig 7: Rotating Mounting Support
    G10909697Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • If the double-sided adhesive tape affixed to the shim contacts the caliper and piston, the tape's adhesive surface will roughen causing disc pad wear which may become a source of noise when the mounting support moves. When moving the mounting support be careful not to allow the double-sided adhesive tape on the shim to contact the caliper and piston.
  18. Temporarily install the caliper installation bolt.
    Fig 8: Identifying Caliper Installation Bolt
    G10909698Courtesy of MAZDA MOTORS CORP.
  19. Move the disc pad components in the direction of the arrows shown in the figure and lightly affix the double-sided adhesive tape on the shim to the piston and caliper.
    Fig 9: Releasing Disc Pad Components
    G10909699Courtesy of MAZDA MOTORS CORP.
  20. Install the mounting support. (See REAR BRAKE (DISC) REMOVAL/INSTALLATION .)
  21. Tighten the caliper installation bolt. (See REAR BRAKE (DISC) REMOVAL/INSTALLATION .)
  22. Install the rear parking brake cable. (See REAR PARKING BRAKE CABLE REMOVAL/INSTALLATION .)
  23. Inspect the parking brake lever stroke. (See PARKING BRAKE LEVER INSPECTION .)
  24. Pump the brake pedal a few times to apply pressure to attach the double-sided adhesive tape on the shim to the caliper and piston.
  25. Inspect the following:
    • The disc pad projection is securely installed to the piston groove
    • Brake drag