Manual Transaxle Overhaul

• General Description
  • Manual Transaxle Model
• General Specifications
• Service Specifications
• Shim And Snap Ring For Adjustment
• Torque Specifications
• Lubricants
• Sealants And Adhesives
  • Notes
  • Form-In-Place Gasket (FIPG)
    • Notes
    • Disassembly
    • Surface Preparation
    • FIPG Application
• Special Tools
• Transaxle
  • Disassembly And Assembly
    • Notes
    • Disassembly Service Points
      • «A» Back-Up Light Switch Removal
      • «B» Lock Ball Assembly Removal
      • «C» Flange Bolt Removal
      • «D» Transaxle Case Assembly Removal
      • «E» Gear Shift Fork Number 1/Input Shaft Assembly/Output Shaft Assembly Removal
    • Adjustment Before Assembly Selecting The Input Shaft Radial Ball Bearing Axial Play Adjustment Shim
    • Assembly Service Points
      • »A« Output Shaft Assembly/Input Shaft Assembly Installation
      • »B« Straight Pin/Slotted Spring Pin Installation
      • »C« Reverse Idler Gear Sub-Assembly/Reverse Idler Gear Shaft Installation
      • »D« Shim (Input Shaft Radial Ball Bearing Axial Play Adjustment) Installation
      • »E« Transaxle Case Assembly Installation
      • »F« Flange Bolt Installation
      • »G« Shift And Select Lever Shaft Assembly Installation
      • »H« Back-Up Light Switch Installation
  • Inspection
    • Back-Up Light Switch
• Input Shaft
  • Disassembly And Assembly
    • Notes
    • Disassembly Service Points
      • «A» Radial Ball Bearing Removal
      • «B» 5TH Gear Sub-Assembly Removal
      • «C» 4TH Gear Sub-Assembly/3RD Gear Sub-Assembly Removal
      • «D» Radial Ball Bearing Removal
    • Assembly Service Points
      • »A« Radial Ball Bearing Installation
      • »B« Synchronizer Ring Number 2/Synchronizer Hub Sleeve Number 2/Synchromesh Shifting Key Number 2 Spring/Synchronizer Clutch Hub Number 2/Synchromesh Shifting Key Number 2 Installation
      • »C« Snap Ring Installation
      • »D« Snap Ring Installation
      • »E« Ball Installation
      • »F« Synchronizer Ring Number 3/Synchronizer Hub Sleeve Number 3/Synchromesh Shifting Key Number 3 Spring/Synchronizer Clutch Hub Number 3/Synchromesh Shifting Key Number 3 Installation
      • »G« Radial Ball Bearing Installation
  • Inspection
    • Input Shaft
    • Needle Roller Bearing
    • Synchronizer Ring
    • Synchronizer Sleeve And Hub
    • Synchromesh Shifting Key Spring
    • Speed Gears
• Output Shaft
  • Disassembly And Assembly
    • Notes
    • Disassembly Service Points
      • «A» Tapered Roller Bearing Removal
      • «B» 5TH Drive Gear/4TH Driven Gear Removal
      • «C» 3RD Drive Gear/2ND Gear Removal
      • «D» Synchronizer Clutch Hub Number 1/Reverse Gear/1ST Gear Removal
      • «E» Tapered Roller Bearing Removal
    • Assembly Service Points
      • »A« Tapered Roller Bearing Installation
      • »B« Synchronizer Ring Number 1/Revers Gear/Synchromesh Shifting Key Number 1 Spring/Synchronizer Clutch Hub Number 1/Synchromesh Shifting Key Number 1 Installation
      • »C« Snap Ring Installation
      • »D« 3RD Driven Gear Installation
      • »E« 4TH Driven Gear Installation
      • »F« 5TH Driven Gear Installation
      • »G« Snap Ring Installation
      • »H« Tapered Roller Bearing Installation
  • Inspection
    • Output Shaft
    • Needle Roller Bearing
    • Synchronizer Ring
    • Synchronizer Sleeve And Hub
    • Synchromesh Shifting Key Spring
    • Speed Gears
• Control Housing
  • Disassembly And Assembly
    • Notes
    • Assembly Service Points
      • »A« Breather Plug Installation
      • »B« Oil Seal Installation
      • »C« Shift Lever Boot Installation
      • »D« Spring Pin Installation
• Clutch Housing
  • Disassembly And Assembly
    • Notes
    • Disassembly Service Point
      • «A» Tapered Roller Bearing (Outer Race) Removal
      • «B» Taper Roller Bearing (Outer Race) Removal
    • Assembly Service Points
      • »A« Oil Guide Installation
      • »B« Tapered Roller Bearing (Outer Race) Installation
      • »C« Tapered Roller Bearing (Outer Race) Installation
      • »D« Oil Seal Installation
      • »E« Oil Seal Installation
      • »F« Oil Seal Installation
• Transmission Case
  • Disassembly And Assembly
    • Notes
    • Disassembly Service Points
      • «A» Tapered Roller Bearing (Outer Race) Removal
      • «B» Tapered Roller Bearing (Outer Race) Removal
    • Adjustment Before Reassembly Differential Side Bearing Preload Adjustment
    • Output Shaft Assembly Bearing Preload Adjustment
    • Assembly Service Points
      • »A« Oil Seal Installation
      • »B« Shim (Differential Side Tapered Roller Bearing Preload Adjustment) Installation
      • »C« Tapered Roller Bearing (Outer Race) Installation
      • »D« Shim (Output Shaft Tapered Roller Bearing Preload Adjustment) Installation
      • »E« Tapered Roller Bearing (Outer Race) Installation
• Differential
  • Disassembly And Assembly
    • Notes
    • Disassembly Service Points
      • «A» Tapered Roller Bearing Removal
      • «B» Tapered Roller Bearing Removal
    • Assembly Service Points
      • »A« Ring Gear Installation
      • »B« Tapered Roller Bearing Installation
      • »C« Tapered Roller Bearing Installation