FixVault
Home › Subaru › 2001 › Outback Base, Standard › Repair and Diagnosis › External Pages › Different car › Section 90 (Overhaul) › One-Way Clutch › Installation

One-Way Clutch: Installation

WARNING: This page is about a different car, the 2003 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the one-way clutch inner race, spring retainer and return spring.
  2. Tighten socket head bolts evenly from the rear side of the transmission case.
    1. Tightening torque:  25 N.m (2.5 kgf-m, 18.1 ft-lb)
    Fig 1: Tightening Socket Head Bolts
    G01999182Courtesy of SUBARU OF AMERICA, INC.
  3. Place transmission case with the front facing up.
  4. Install thrust needle bearing.
  5. Installation of the low & reverse brake:

    Install dish plate, driven plates, drive plates, and a retaining plate, and secure with a snap ring.

    NOTE: Pay attention to the orientation of the dish plate.
    Fig 2: Installing Dish Plate
    G01999183Courtesy of SUBARU OF AMERICA, INC.
  6. Apply compressed air intermittently to check for operation.
    Fig 3: Applying Compressed Air Intermittently To Check For Operation
    G01999184Courtesy of SUBARU OF AMERICA, INC.
  7. Check the clearance and select retaining plate.
  8. Install 2-4 brake. See INSTALLATION , 2-4 Brake.
  9. Install planetary gear and low clutch assembly to transmission case.

    Install carefully while rotating the low clutch and planetary gear assembly slowly paying special attention not to damage the seal ring. See INSTALLATION , Planetary Gear and Low Clutch.

  10. Install the high clutch assembly. See INSTALLATION , High Clutch and Reverse Clutch.
  11. Install the oil pump housing assembly. See INSTALLATION , Oil Pump.
  12. Install control valve assembly and oil pan. See INSTALLATION , Control Valve Body.
  13. Install the torque converter clutch case assembly. See INSTALLATION , Torque Converter Clutch Case.
  14. Install reduction driven gear. See INSTALLATION , Reduction Driven Gear.
  15. Install reduction drive gear (MPT model).
  16. Install the center differential carrier (VTD model). See INSTALLATION , Center Differential Carrier.
  17. Install the extension case to the transmission case. See INSTALLATION , Extension Case.
  18. Install the rear vehicle speed sensor.
    1. Tightening torque:  7 N.m (0.7 kgf-m, 5.1 ft-lb)
  19. Insert inhibitor switch and transmission connector into stay.
    Fig 4: Inserting Inhibitor Switch & Transmission Connector Into Stay
    G01999185Courtesy of SUBARU OF AMERICA, INC.
  20. Install air breather hose. See INSTALLATION , Air Breather Hose.
  21. Install the oil cooler pipes. See INSTALLATION , ATF Cooler Pipe and Hose.
  22. Install the oil charger pipe with O-ring. See INSTALLATION , Oil Charger Pipe.
  23. Insert the input shaft while turning lightly by hand.At this time, not to damage the bushing.
    1. Normal protrusion A:  50 - 55 mm (1.97 - 2.17 in)
    Fig 5: Inserting Input Shaft While Turning Lightly By Hand
    G01999186Courtesy of SUBARU OF AMERICA, INC.
  24. Install the torque converter clutch assembly. See INSTALLATION , Torque Converter Clutch Assembly.
  25. Install the transmission assembly to the vehicle. See INSTALLATION , Automatic Transmission Assembly.
About FixVault