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Front Differential Assembly: Installation

  1. Install the differential assembly to the torque converter clutch case.
    CAUTION: Do not damage the inside of the torque converter clutch case (particularly, the differential side retainer contact surface).
    Fig 1: Identifying Differential Assembly
    G05002709
  2. Install the O-rings from left and right side retainer.
  3. Using ST, install the side retainers. < Ref. to REMOVAL , Front Differential Assembly. >

    ST 499787000 WRENCH ASSY

  4. Adjust the front differential backlash. < Ref. to ADJUSTMENT , Front Differential Assembly. >
  5. Install the lock plate.

    Tightening torque: 25 N.m (2.5 kgf-m, 18.4 ft-lb) 

    Fig 2: Identifying Lock Plate
    G05002710
  6. Install the new seal pipe to the converter case.
    Fig 3: Identifying Seal Pipe
    G05002711
  7. Install the converter case to transmission case. < Ref. to INSTALLATION , Converter Case. >
  8. Insert inhibitor switch and transmission connector into stay.
    Fig 4: Identifying Inhibitor Switch Harness And Transmission Harness
    G05002712
  9. Install oil cooler pipes. < Ref. to INSTALLATION , ATF Cooler Pipe and Hose. >
  10. Install the oil charge pipe with O-ring. < Ref. to INSTALLATION , Oil Charge Pipe. >
  11. Insert the input shaft while rotating it lightly by hand, and then check the protrusion amount.

    Normal protrusion amount A: 50 - 55 mm (1.97 - 2.17 in) 

    Fig 5: Identifying Input Shaft
    G05002576
  12. Install the torque converter clutch assembly. < Ref. to INSTALLATION , Torque Converter Clutch Assembly. >
  13. Install the transmission assembly to the vehicle. < Ref. to INSTALLATION , Automatic Transmission Assembly. >