FixVault

Converter Case: Installation

  1. Check the appearance of each component and clean them.
  2. Press-fit the new oil seal to converter case using ST.

    ST 398437700 DRIFT

    Fig 1: Identifying ST (398437700)
    G05002654Courtesy of SUBARU OF AMERICA, INC.
  3. Install the differential assembly to the case. <Ref. to INSTALLATION , Front Differential Assembly . >
  4. Install the right and left side retainers. <Ref. to ADJUSTMENT , Front Differential Assembly . >
  5. Install new seal pipe to converter case.
    Fig 2: Identifying Seal Pipe To Converter Case
    G05326687Courtesy of SUBARU OF AMERICA, INC.
  6. Install new rubber pipe to converter case.
    Fig 3: Identifying Rubber Seal
    G05326688Courtesy of SUBARU OF AMERICA, INC.
  7. Apply proper amount of liquid gasket to the entire matching surface of converter case.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) or equivalent 

    Fig 4: Identifying Three Bond 1215 And Rubber Seal
    G05326689Courtesy of SUBARU OF AMERICA, INC.
  8. Install the converter case assembly without damaging the bushing and oil seal.

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.4 ft-lb) 

    Fig 5: Identifying Converter Case Assembly
    G04990503Courtesy of SUBARU OF AMERICA, INC.
  9. Insert the inhibitor switch connector and transmission harness connector onto the stay.
  10. Install the air breather hose. <Ref. to INSTALLATION , Air Breather Hose . >
  11. Install the ATF cooler pipe. <Ref. to INSTALLATION , ATF Cooler Pipe and Hose . >
  12. Install the oil charge pipe along with the O-ring. <Ref. to INSTALLATION , Oil Charge Pipe . >
  13. Insert the input shaft while rotating it lightly by hand, and then check the amount of protrusion.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 in) 

    Fig 6: Identifying Input Shaft Dimension
    G04990427Courtesy of SUBARU OF AMERICA, INC.
  14. Install the torque converter clutch assembly. <Ref. to INSTALLATION , Torque Converter Clutch Assembly . >
  15. Install the transmission assembly to the vehicle. <Ref. to INSTALLATION , Automatic Transmission Assembly . >