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Front Differential Assembly: Installation

  1. Install the differential assembly to the torque converter clutch case.
    NOTE: Do not damage the inside of the converter case (particularly the mating surface of the differential side retainer).
    Fig 1: Identifying Differential Assembly
    G05326741Courtesy of SUBARU OF AMERICA, INC.
  2. Install the O-ring to the left and right side differential side retainer.
  3. Using the ST, install the side retainer. <Ref. to INSTALLATION , Front Differential Assembly . >

    ST 18630AA010 WRENCH COMPL RETAINER

    NOTE: ST WRENCH ASSEMBLY (499787000) can also be used.
  4. Adjust the backlash of the front differential. <Ref. to ADJUSTMENT , Front Differential Assembly . >
  5. Install the lock plate.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.1 ft-lb) 

    Fig 2: Identifying Lock Plate
    G05326742Courtesy of SUBARU OF AMERICA, INC.
  6. Install new seal pipe to converter case.
    Fig 3: Identifying Seal Pipe To Converter Case
    G05326743Courtesy of SUBARU OF AMERICA, INC.
  7. Install the converter case to the transmission case. <Ref. to INSTALLATION , Converter Case . >
  8. Insert the inhibitor switch and transmission harness connector onto the stay.
    Fig 4: Identifying Inhibitor Switch And Transmission Harness Connector
    G05326744Courtesy of SUBARU OF AMERICA, INC.
  9. Install the ATF cooler pipe. <Ref. to INSTALLATION , ATF Cooler Pipe and Hose . >
  10. Install the oil charge pipe along with the O-ring. <Ref. to INSTALLATION , Oil Charge Pipe . >
  11. Insert the input shaft while rotating it lightly by hand, and then check the amount of protrusion.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 in) 

    Fig 5: Identifying Input Shaft Dimension
    G04990427Courtesy of SUBARU OF AMERICA, INC.
  12. Install the torque converter clutch assembly. <Ref. to INSTALLATION , Torque Converter Clutch Assembly . >
  13. Install the transmission assembly to the vehicle. <Ref. to INSTALLATION , Automatic Transmission Assembly . >