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Front Differential Assembly: Installation

  1. Install the front differential assembly to the converter case.
    NOTE: Do not damage the inside of the converter case (particularly the mating surface of the differential side retainer).
    Fig 1: Identifying Front Differential Assembly
    G05657787Courtesy of SUBARU OF AMERICA, INC.
  2. Install the O-ring to the left and right side differential side retainer.
  3. Using the ST, install the side retainer. < Ref. to ADJUSTMENT , Front Differential Assembly.>

    ST 18630AA010 WRENCH COMPL RETAINER

    NOTE: WRENCH ASSY (499787000) can also be used.
  4. Adjust the backlash of the front differential. < Ref. to ADJUSTMENT , Front Differential Assembly.>
  5. Install the lock plate.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb) 

    Fig 2: Identifying Lock Plate
    G05657788Courtesy of SUBARU OF AMERICA, INC.
  6. Install new seal pipe to converter case.
    Fig 3: Identifying New Seal Pipe To Converter Case
    G05657789Courtesy of SUBARU OF AMERICA, INC.
  7. Install the converter case to the transmission case. < Ref. to INSTALLATION , Converter Case.>
  8. Insert the inhibitor switch and transmission harness connector onto the stay.
    Fig 4: Identifying Inhibitor Switch And Transmission Harness Connector Onto Stay
    G05657790Courtesy of SUBARU OF AMERICA, INC.
  9. Install the ATF cooler pipe. < Ref. to INSTALLATION , ATF Cooler Pipe and Hose.>
  10. Install the oil charger pipe along with the O-ring. < Ref. to INSTALLATION , Oil Charge Pipe.>
  11. Insert the input shaft while rotating it lightly by hand, and then check the amount of protrusion.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 in) 

    Fig 5: Identifying Normal Protrusion
    G04990427Courtesy of SUBARU OF AMERICA, INC.
  12. Install the torque converter clutch assembly. < Ref. to INSTALLATION , Torque Converter Clutch Assembly.>
  13. Install the transmission assembly to the vehicle. < Ref. to INSTALLATION , Automatic Transmission Assembly.>