FixVault
Home › Subaru › 2016 › Outback 2.5i › Repair and Diagnosis › Transmission › Automatic Trans › Continuously Variable Transaxle (CVT) (H4DO) › Reverse Brake Assembly › Installation

Reverse Brake Assembly: Installation

  1. Select a washer. < Ref. to ADJUSTMENT , Forward Clutch Assembly. >
  2. Install the selected washer to the reverse brake housing.
    Fig 1: Installing Selected Washer To Reverse Brake Housing
    G10275263Courtesy of SUBARU OF AMERICA, INC.
  3. Install the thrust bearing to the reverse brake housing.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 2: Installing Thrust Bearing To Reverse Brake Housing
    G08318026Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the internal gear from the forward clutch assembly, and install it to the reverse brake housing.
    Fig 3: Identifying Forward Clutch Assembly Internal Gear
    G08318027Courtesy of SUBARU OF AMERICA, INC.
  5. Install the O-rings.
    NOTE:
    • Install a new O-ring.
    • Apply CVTF to the O-rings.
    Fig 4: Locating Reverse Brake Assembly O-Ring
    G08318024Courtesy of SUBARU OF AMERICA, INC.
  6. Install the reverse brake assembly and internal gear as a unit to the drive pinion retainer.
    NOTE: Slowly rotate the input shaft by hand to engage the internal gear and pinion gear of planetary carrier.

    Tightening torque: 

    37 N.m (3.8 kgf-m, 27.3 ft-lb) 

    Fig 5: Identifying Reverse Brake Assembly
    G08318023Courtesy of SUBARU OF AMERICA, INC.
  7. Install the O-ring to the lubrication pipe.
    NOTE:
    • Install a new O-ring.
    • Apply CVTF to the O-rings.
    Fig 6: Locating Lubrication Pipe O-Ring
    G08318022Courtesy of SUBARU OF AMERICA, INC.
  8. Install the lubrication pipe and oil guide.

    Tightening torque: 

    16 N.m (1.6 kgf-m, 11.8 ft-lb) 

    Fig 7: Locating Lubrication Pipe And Oil Guide Bolt
    G10313265Courtesy of SUBARU OF AMERICA, INC.
  9. Install the manual valve assembly and separator plate.

    Tightening torque: 

    9 N.m (0.9 kgf-m, 6.6 ft-lb) 

    Fig 8: Locating Manual Valve Assembly Bolts
    G08318020Courtesy of SUBARU OF AMERICA, INC.
  10. Install the primary pulley, secondary pulley and variator chain. < Ref. to INSTALLATION , Primary Pulley and Secondary Pulley. >
  11. Select shims for pulley alignment. < Ref. to ADJUSTMENT , Primary Pulley and Secondary Pulley. >
  12. Install the reduction drive gear. < Ref. to INSTALLATION , Reduction Drive Gear. >
  13. Install the transmission case. < Ref. to INSTALLATION , Transmission Case. >
  14. Install the transmission control device. < Ref. to INSTALLATION , Transmission Control Device. >
  15. Install the oil strainer and oil pan. < Ref. to INSTALLATION , Oil Pan and Strainer. >
  16. Install the reduction driven gear assembly. < Ref. to INSTALLATION , Reduction Driven Gear. >
  17. Install the transfer driven gear assembly. < Ref. to INSTALLATION , Transfer Driven Gear. >
  18. Install the transfer clutch assembly. < Ref. to INSTALLATION , Transfer Clutch. >
  19. Install the parking pawl. < Ref. to INSTALLATION , Parking Pawl. >
  20. Install the extension case. < Ref. to INSTALLATION , Extension Case. >
  21. Install the inhibitor switch. < Ref. to INSTALLATION , Inhibitor Switch. >
  22. Install the secondary speed sensor. < Ref. to INSTALLATION , Secondary Speed Sensor. >
  23. Install the primary speed sensor. < Ref. to INSTALLATION , Primary Speed Sensor. >
  24. Install the turbine speed sensor. < Ref. to INSTALLATION , Turbine Speed Sensor. >
  25. Install the transmission harness. < Ref. to INSTALLATION , Transmission Harness. >
  26. Install the control valve body. < Ref. to INSTALLATION , Control Valve Body. >
  27. Install the air breather hose. < Ref. to INSTALLATION , Air Breather Hose. >
  28. Install the transmission assembly. < Ref. to INSTALLATION , Automatic Transmission Assembly. >
About FixVault