FixVault

Extension Case: Removal

  1. Remove the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY>REMOVAL .
  2. Remove the front wheel speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>FRONT WHEEL SPEED SENSOR>REMOVAL .
  3. Remove the rear wheel speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REAR WHEEL SPEED SENSOR>REMOVAL .
  4. Remove the clip (A), and remove the extension case mounting bolts.
    G14611236Courtesy of SUBARU OF AMERICA, INC.
  5. Using a plastic hammer and a crowbar wrapped with protection tape or similar, expand the clearance and remove the extension case.
    CAUTION: Be careful not to damage the oil seal of the extension case.
    G14611237Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the rear drive shaft shim and the transfer reduction driven gear shim.
    G14611238Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the O-rings.
    G14611239Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the liquid gasket from the extension case and intermediate case.