Power Steering Vane Pump: Reassembly

1. Coat 2 new O-rings with power steering fluid, and install them to the side plate.
2. Align the dent of the side plate with the dent of the front housing, and install the side plate.
   Fig 1: Aligning Dent Of Side Plate With Dent Of Front Housing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Make sure that the side plate is installed facing in the correct direction.

Fig 2: Installing Cam Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Align the dent of the cam ring with the dent of the side plate, and install the cam ring with the inscribed mark facing outward.

1. Install the vane pump rotor with the inscribed mark facing outward.
Fig 3: Installing Vane Pump Rotor With Inscribed Mark Facing Outward
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install a new snap ring to the vane pump shaft.

Install the 10 vane plates with the round end facing outward.

1. Coat a new O-ring with power steering fluid, and install it to the rear housing.
2. Align the straight pin of the rear housing with the dents of the cam ring, side plate and front housing, and install the rear housing with the 4 bolts.
   1. Torque: 22 N.m (220 kgf.cm, 16 ft.lbf) 

1. Torque: 21 N.m (210 kgf.cm, 15 ft.lbf) 

1. Install the spring.
2. Install the flow control valve facing in the correct direction (See COMPONENTS )
3. Coat a new O-ring with power steering fluid, and install it to the pressure port union.
4. Install the pressure port union.

1. Torque: 69 N.m (700 kgf.cm, 51 ft.lbf) 

1. Coat a new O-ring with power steering fluid, and install it to the suction port union.
2. Install the suction port union with the bolt.

1. Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)