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Oil Pump: Installation

  1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL 
    1. Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.

      SST 09316-60011 (09316-00011) 

      NOTE:
      • Keep the lip free from foreign matter.
      • Do not tap on the oil seal at an angle.
      • Make sure that the oil seal edge does not stick out of the timing chain case.
    2. Apply MP grease to the oil seal lip.
    Fig 1: Installing Timing Chain Case Oil Seal
    G05000295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY 
    1. Apply seal packing in a continuous bead to the engine as shown in the following illustration.
      Fig 2: Applying Seal Packing
      G05000296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Seal packing: 

      Part No. 08826-00080 or equivalent 

      Seal width: 

      3.0 mm (0.118 in.) or more 

      NOTE:
      • Be sure to clean and degrease the contact surfaces, especially the areas indicated by * in the illustration.
      • When the contact surfaces are wet, wipe off with an oil-free cloth before applying seal packing.
      • Install the timing chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installation.
    2. Apply seal packing in a continuous bead to the timing chain cover as shown in the following illustration.
      Fig 3: Applying Seal Packing To Timing Chain Cover
      G05000297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Seal packing: 

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent 

      Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent 

      NOTE:
      • When the contact surfaces are wet, degrease with cleaning agent and wipe off with an oil-free cloth before applying seal packing.
      • Install the crankcase within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installation.

      HINT:

      Apply seal packing referring to the table and illustration below.

      SEAL PACKING REFERENCE

      Area Seal Packing Diameter Application Position from Inside Seal Line
      Dashed line area 3.5 mm or more (0.138 in.) 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Continuous line area 4.5 mm or more (0.177 in.) 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Alternate long and short dashed line area 3.5 mm or more (0.138 in.) 2.0 to 3.0 mm (0.079 to 0.118 in.)
      Diagonal line area 6.0 mm or more (0.236 in.) 5.0 mm (0.197 in.)
    3. Install a new gasket.
      Fig 4: Installing Gasket
      G05000298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.
      Fig 5: Aligning Oil Pump Drive Rotor Spline And Crankshaft
      G04974826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Loosely install the timing chain cover with the 23 bolts and 2 nuts, but do not tighten the bolts and nuts yet.
      Fig 6: Locating Timing Chain Cover With Bolts And Nuts
      G05000300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Make sure that there is no oil on the bolt threads.

      HINT:

      Bolt length:

      • 40 mm (1.57 in.) for bolt A
      • 55 mm (2.17 in.) for bolt B
      • 25 mm (0.98 in.) for bolt C
    6. Fully tighten the bolts in this order: Areas 1 and Area 2.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    7. Fully tighten the bolts and nuts in this order: Areas 3.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    8. Fully tighten the bolts in this order: Areas 4.

      Torque: 

      Bolt A 

      43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Bolts except A 

      21 N*m (214 kgf*cm, 15 ft.*lbf) 

  3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH  (See REASSEMBLY )
  4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH  (See REASSEMBLY )
  5. INSTALL OIL PIPE NO. 2  (See REASSEMBLY )
  6. INSTALL OIL PIPE NO. 1  (See REASSEMBLY )
  7. INSTALL IGNITION COIL ASSEMBLY  (See INSTALLATION )
  8. INSTALL INTAKE AIR SURGE TANK ASSEMBLY  (See INSTALLATION )
  9. INSTALL OIL PAN SUB-ASSEMBLY  (See REASSEMBLY )
  10. INSTALL OIL STRAINER SUB-ASSEMBLY  (See REASSEMBLY )
  11. INSTALL OIL PAN SUB-ASSEMBLY NO. 2  (See REASSEMBLY )
  12. INSTALL CRANKSHAFT PULLEY  (See REASSEMBLY )
  13. INSTALL WATER INLET HOUSING  (See INSTALLATION )
  14. INSTALL WATER PUMP PULLEY  (See INSTALLATION )
  15. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY  (See INSTALLATION )
  16. INSTALL IDLER PULLEY SUB-ASSEMBLY NO. 2  (See INSTALLATION )
  17. INSTALL DRIVE PLATE & RING GEAR SUB-ASSEMBLY  (See INSTALLATION )
  18. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH  (See INSTALLATION )
  19. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH  (See INSTALLATION )
  20. INSTALL OIL LEVEL GAUGE GUIDE SUB-ASSEMBLY  (See INSTALLATION )
  21. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY  (See INSTALLATION )
  22. INSTALL STARTER ASSEMBLY  (See INSTALLATION )
  23. INSTALL FRONT FRAME ASSEMBLY  (See INSTALLATION )
  24. INSTALL ENGINE WIRE 
  25. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE  (See INSTALLATION )
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