FixVault

Headlight Assembly: Installation

WARNING: This page is about a different car, the 2009 Toyota Prius. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

  1. INSTALL HEADLIGHT LEVERING MOTOR ASSEMBLY LH (w/ HID Headlight System) 
    1. Attach the headlight levering motor to the headlight.
    2. Rotate the aiming screw on the headlight leveling motor in the direction indicated by arrow (2) in Fig 1 and install the shaft.
    3. Rotate the headlight leveling motor in the direction indicated by arrow (3) in Fig 1 to install it.
      Fig 1: Installing Headlight Levering Motor Assembly LH (W/ HID Headlight System)
      G04475854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HEADLIGHT LIGHT CONTROL ECU SUBASSEMBLY (w/ HID Headlight System) 
    1. Install the headlight cover and gasket with the 4 screws.
      Fig 2: Installing Headlight Cover And Gasket
      G04475855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 screws.
      Fig 3: Installing Screws
      G04475856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Attach the claw and disconnect the connector, and then install the headlight light control ECU.

      HINT:

      If the bulb socket cannot be removed due to interference with the reflector, turn the aiming screw counterclockwise, move the reflector, and then install the bulb socket.

      Fig 4: Installing Headlight Light Control ECU
      G04475857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT TURN SIGNAL LIGHT BULB 
    1. Rotate the front turn signal light socket and bulb in the direction indicated by the arrow in Fig 5 to install them.
      Fig 5: Installing Front Turn Signal Light Bulb
      G04475858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL CLEARANCE LIGHT BULB 
    1. Turn the clearance light socket and bulb in the direction indicated by the arrow in Fig 6 to install them.
      Fig 6: Installing Clearance Light Bulb
      G04475859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL HID HEADLIGHT BULB (w/ HID Headlight System) 
    1. Push the set spring in the direction indicated by the arrow in Fig 7 and install the discharge headlight bulb.
      NOTE: Do not touch the bulb glass with your fingers.
      Fig 7: Installing Discharge Headlight Bulb
      G04475860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the headlight light control ECU socket in the direction indicated by the arrow in Fig 8 to install it.
      Fig 8: Installing Headlight Light Control ECU Socket
      G04475861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Turn the headlight socket cover in the direction indicated by the arrow in Fig 9 to install it.
      Fig 9: Installing Headlight Socket Cover
      G04475862Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 HEADLIGHT BULB (w/o HID Headlight System) 
    1. Push the set spring in the direction indicated by the arrow in Fig 10 to install the No. 1 headlight bulb.
      NOTE: Do not touch the bulb glass with your fingers.
      Fig 10: Installing Number 1 Headlight Bulb
      G04475863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the headlight socket cover in the direction indicated by the arrow in Fig 11 to install it.
      Fig 11: Installing Headlight Socket Cover
      G04475864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL HEADLIGHT ASSEMBLY LH 
    1. Install the 3 screws.
    2. Connect all connectors and install the headlight.
  8. INSTALL FRONT BUMPER COVER (See  INSTALLATION  ) 
  9. INSTALL FRONT FENDER LINER RH (See  INSTALLATION  ) 
  10. INSTALL FRONT FENDER LINER LH (See  INSTALLATION  ) 
  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    Fig 12: Installing Headlight Assembly LH
    G04475865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  13. ADJUST HEADLIGHT AIM ONLY (See  ADJUSTMENT  ) 
  14. ADJUST FOG LIGHT AIMING (See  ADJUSTMENT  )