HV Battery: Installation

Fig 1: Locating Condenser

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1. Install the condenser to the HV battery with the bolt.

   Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf) 

Fig 2: Locating Condenser

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1. Connect the 3 connectors, 2 clamps and install the No. 2 HV battery wire to the HV battery.
   NOTE: If the wire harness clamp is damaged, replace it with a new one.

1. Install the upper HV battery cover sub-assembly to the HV battery with the 5 nuts and bolt.

   Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf) 

Fig 4: Locating HV Battery Cover, Bolt And Nuts

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1. Install the condenser to the upper HV battery cover with the 2 nuts.

   Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf) 

2. Connect the 2 clamps to the upper HV battery cover.

Fig 5: Locating HV Battery Cover Clamp And Nuts

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1. Install the No. 1 HV battery cover intake duct to the upper HV battery cover with the 6 clips.

Fig 6: Locating HV Battery Cover Clamp And Nuts

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1. Connect the power steering converter wire to the upper HV battery cover with the nut.

   Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf) 

2. Connect the power steering converter wire to the HV battery with the 4 clamps.
   NOTE: If the wire harness clamp is damaged, replace it with a new one.

Fig 7: Identifying Power Steering Converter Wire And Clamps

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1. Install the No 1 HV battery shield sub-assembly to the upper HV battery cover with the 2 nuts.

   Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf) 

Fig 8: Identifying No. 1 HV Battery Shield Sub-Assembly And Nuts

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1. Using an engine sling device, place the HV battery on the luggage compartment floor mat.
   NOTE:

   • Use cardboard or other similar material to protect the HV battery and vehicle body from damage.
   • If it is difficult to install the engine sling device to the bracket holes, use a suitable adaptor such as a rope to install the engine sling device.
     Fig 9: Identifying No. 1 HV Battery Shield Sub-Assembly

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2. Remove the 2 nuts and HV battery bracket.

Fig 10: Locating HV Battery Bracket LH

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1. Install the power steering converter assembly to the HV battery with the 4 nuts

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. Connect the power steering converter wire to the power steering converter assembly with the connector and clamp.
3. Connect the power steering converter wire to the power steering converter assembly with the nut.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

Fig 11: Locating Connector, Clamp And Nut

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1. Install the brake control power supply assembly with the 3 nuts

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

Fig 12: Locating Brake Control Power Supply Assembly And Bolts

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1. Push in the HV battery.
   NOTE:

   • When pushing in the HV battery, 2 people are needed. One should work from the luggage compartment side and the other from the cabin side.
   • Do not allow water in the rear air conditioning drain hose to spill out.
   • When pushing in the HV battery, do not allow the wire harnesses and the HV battery case to interfere with the vehicle body.
   • When pushing in the HV battery, do not allow the heat insulator on top of the HV battery to be torn due to interference with parts such as the rear air conditioning unit.
     Fig 13: Pushing HV Battery

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2. Remove the luggage compartment mat sub-assembly
3. Temporarily tighten the 3 bolts for the front part of the HV battery from the cabin side.
   Fig 14: Locating HV Battery Brackets And Bolts

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4. Install the 2 HV battery brackets with the 2 clips, 4 nuts and 2 bolts.

   Torque: Bolt 

   20 N*m (204 kgf*cm, 15 ft.*lbf) 

   Nut 

   7.5 N*m (77 kgf*cm, 66 in.*lbf) 

5. Fully tighten the 3 bolts for the front part of the HV battery from the cabin side

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

   Fig 15: Locating HV Battery Brackets And Bolts

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6. Connect the battery pack wire connector.
   Fig 16: Locating Battery Pack Wire Connector

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7. Connect the 4 connectors and clamp
   Fig 17: Locating Wire Harness Connectors

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8. Install the 2 rear cooler brackets with the 4 screws and 2 bolts

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

9. Connect the connector
   Fig 18: Locating Rear Cooler Brackets, Bolts And Screws

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10. Connect the AMD cable to the hybrid vehicle converter with the nut

    Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

11. Connect the connector and 3 clamps.
    Fig 19: Locating Hybrid Vehicle Converter

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12. Connect the frame wire to the HV battery with the connector and 4 clamps.
    Fig 20: Locating Connector And Claws

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13. Engage the claw and connect the frame wire to the junction block
14. Secure the frame wire to the luggage room junction block with the 2 nuts.

    Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 

    Fig 21: Locating Luggage Room Junction Block And Claw

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15. Install the wire harness protector with the 2 nuts and clamp.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    Fig 22: Locating Wire Harness Protector And Clip

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1. Install the spare wheel guard sub-assembly with the 2 clips.

1. Connect the battery room ventilation hose to the floor with the grommet
   NOTE: After installing the grommet, make sure that there is no clearance between the grommet and body.
   Fig 24: Locating Battery Room Ventilation Hose

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1. Connect the air conditioning tube assembly to the HV battery with the nut.

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

Fig 25: Disconnecting Air Conditioning Tube Assembly And Nut

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1. Install the battery shield contact as shown in the illustration.
   NOTE: Be sure to install the battery shield contact in the correct direction.
   Fig 26: Installing Battery Shield

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2. Connect the frame wire to the HV battery with the 2 nuts

   Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

   NOTE: Be sure to align the red mark on the HV battery with the red part of the terminal block.

Fig 27: Locating Frame Wire To HV Battery With Nuts

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1. Install the No. 2 HV battery shield sub-assembly to the HV battery.
2. Install the battery cover lock striker and push the button.
3. Secure the No. 2 HV battery shield sub-assembly to the HV battery with the 2 nuts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   Fig 28: Locating Battery Cover Lock Striker

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1. Install the 2 hole plugs.
   Fig 29: Locating Hole Plugs

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1. Install the No. 2 center floor to brace extension with the 3 clips.
   Fig 30: Locating No. 2 Center Floor To Brace Extension Clips

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1. Install the No. 1 center floor to brace extension with the 3 clips.

See INSTALLATION

See INSTALLATION

Fig 31: Locating No. 1 Center Floor To Brace Extension Clips

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See INSTALLATION