Rear Axle -- Evolution

• General Description
  • Notes
  • Construction Diagram
• Rear Axle Diagnosis
  • Introduction
  • Troubleshooting Strategy
  • Symptom Chart
  • Symptom Procedures
    • INSPECTION PROCEDURE 1: Noise during Wheel Rotation < DRIVE SHAFT >
      • Diagnosis
    • INSPECTION PROCEDURE 2: Constant Noise < DIFFERENTIAL >
      • Diagnosis
    • INSPECTION PROCEDURE 3: Gear Noise while Driving < DIFFERENTIAL >
      • Diagnosis
    • INSPECTION PROCEDURE 4: Gear Noise while Coasting < DIFFERENTIAL >
      • Diagnosis
    • INSPECTION PROCEDURE 5: Bearing Noise while Driving or Coasting < DIFFERENTIAL >
      • Diagnosis
    • INSPECTION PROCEDURE 6: Noise while Turning < DIFFERENTIAL >
      • Diagnosis
    • INSPECTION PROCEDURE 7: Heat < DIFFERENTIAL >
      • Diagnosis
    • INSPECTION PROCEDURE 8: Oil Leakage < DIFFERENTIAL >
      • Diagnosis
• Special Tools
  • Notes
  • Side Gear Holding Tool Set
• On-Vehicle Service
  • Rear Axle Total Backlash Check
  • Gear Oil Level Check
  • Gear Oil Replacement
  • Wheel Bearing End Play Check
  • Hub Bolt Replacement
  • Differential Carrier Oil Seal Replacement
• Rear Axle Hub Assembly
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Drive Shaft Nut Removal
      • << B >> Caliper Assembly Removal
      • << C >> Rear Wheel Hub Removal
    • Installation Service Point
      • >> A << Washer/Drive Shaft Nut Installation
  • Inspection
    • Wheel Bearing Rotation Starting Torque And Axial Play Check
• Knuckle
  • Removal And Installation
    • Notes
    • Removal Service Point
      • << A >> Self Locking Nut (Trailing Arm, Toe Control Arm And Upper Arm Connection) Removal
  • Inspection
• Drive Shaft Assembly
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Drive Shaft Nut Removal
      • << B >> Caliper Assembly Removal
      • << C >> Self Locking Nut (Trailing Arm, Toe Control Arm And Upper Arm Connection) Removal
      • << D >> Drive Shaft Removal
    • Installation Service Points
      • >> A << Drive Shaft Installation
      • >> B << Washer/Drive Shaft Nut Installation
  • Inspection
  • Disassembly And Assembly
    • Notes
    • LUIBRICATION Points
    • Disassembly Service Points
      • << A >> TJ Case/Spider Assembly Removal
      • << B >> TJ Boot/EBJ Boot Removal
    • Assembly Service Points
      • >> A << EBJ Boot/TJ Boot Installation
      • >> B << Spider Assembly/TJ Case Installation
      • >> C << TJ Boot Band(Small)/TJ Boot Band(Large) Installation
• Differential Carrier Assembly
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Propeller Shaft Disconnection
      • << B >> Rear CROSSMEMBER And Differential Carrier Assembly Removal
    • Installation Service Points
      • >> A << Rear CROSSMEMBER And Differential Carrier Assembly Installation
      • >> B << Propeller Shaft Installation
  • Differential Support Member Bushing Replacement
    • Notes
    • < Differential Mount Bracket >
    • < Differential Support Arm >
  • Disassembly
    • Notes
    • Inspection Before Disassembly
    • Final Drive Gear Backlash
    • Drive Gear RUNOUT
    • Final Drive Gear Tooth Contact
    • Disassembly Service Points
      • << A >> Differential Case Assembly/Differential Side Bearing Spacer/Differential Side Bearing Outer Race Removal
      • << B >> Differential Side Bearing Inner Race Removal
      • << C >> Drive Gear Removal
      • << D >> Self-Locking Nut Removal
      • << E >> Drive Pinion Assembly/Companion Flange Removal
      • << F >> Drive Pinion Rear Bearing Inner Race Removal
      • << G >> Oil Seal/Drive Pinion Front Bearing Inner Race/Drive Pinion Front Bearing Outer Race Removal
      • << H >> Drive Pinion Rear Bearing Outer Race Removal
  • Assembly
    • Notes
    • Lubrication And Adhesive Points
    • Assembly Service Points
      • >> A << Oil Seal Press-Fitting
      • >> B << Drive Pinion Rear Bearing Outer Race Press-Fitting
      • >> C << Drive Pinion Front Bearing Outer Race Press-Fitting
      • >> D << Drive Pinion Height Adjustment
      • >> E << Drive Pinion Turning Torque Adjustment/Oil Seal Installation
      • >> F << Drive Gear Installation
      • >> G << Differential Side Bearing Inner Race Installation
      • >> H << Bearing Cap Installation/Final Drive Gear Backlash Adjustment
  • Disassembly And Assembly
    • Notes
    • Disassembly Service Points
      • << A >> Screw Removal
    • Assembly Service Points
      • >> A << Differential Case B Installation
      • >> B << Screw Tightening
      • >> C << LSD Differential Torque Check
  • Inspection
    • Differential Case Internal Parts Contact/Sliding Surface Check
    • Friction Plate And Friction Disc DISTORSION Check
    • Friction Plate, Friction Disc, And Spring Plate Wear Check
• Specifications
  • Fastener Tightening Specifications
  • General Specifications
  • Service Specifications
  • Lubricants
  • Sealant And Adhesive
  • Component Identification
    • Drive Pinion Spacer