Automatic Transaxle - AF33-5 - Overhaul

• Specifications
  • Fastener Tightening Specifications
  • Sealers, Adhesives, and Lubricants
  • Fluid Capacity Specifications
  • Shim Size Specifications
  • Transmission Clearance Specifications
  • Third Gear Band Servo Piston Pin Selection
  • Race and Bearing Specifications
• Component Locator
  • Automatic Transmission Electronic Component Views
  • Disassembled Views
  • Component Location
• Repair Instructions
  • Torque Converter Assembly Removal
  • Holding Fixture Installation
  • Draining Transmission Fluid
  • Output Speed Sensor Removal
  • Input Speed Sensor Removal
  • Park/Neutral Position Switch Removal
  • Control Valve Body Cover Removal
  • Wiring Harness Removal
  • Control Valve Body Assembly Removal
  • Fluid Pump Assembly Removal
    • Tools Required
  • Second Coast, Second Clutch Hub and Second Clutch Sprag Assembly Removal
  • Torque Converter Housing Removal
  • Front Differential Assembly Removal
  • Fluid Filter Removal
  • Transmission Fluid Baffle Removal
  • Third Gear Band Apply Tube Removal
    • Tools Required
  • Manual Shift Detent Lever and Park Pawl Removal
  • Front Differential Transfer Drive Gear Assembly Removal
    • Tools Required
  • Third Gear Band Servo Piston Pin Measurement
  • 4-5 Clutch Assembly Removal
  • Third Gear Band Assembly Removal
    • Tools Required
  • 1-2-Reverse Carrier Gear Assembly Removal
  • Third Gear Band Servo Piston Assembly Removal
  • Case Cover and 1-2 Reverse Clutch Assembly Removal
  • Forward and Direct Clutch Assembly Removal
    • Tools Required
  • Rear Internal Gear and Front Carrier Removal
  • Front Internal Gear and Low and Reverse Clutch Assembly Removal
    • Tools Required
  • Low and Reverse Clutch Piston Removal
  • Output Gear Assembly Removal
  • Transmission Cooler Line Seals Removal
    • Tools Required
  • Transmission Case Inspection
  • Transmission Cooler Line Seals Installation
    • Tools Required
  • Rotational Torque Measurement
    • Tools Required
  • Front Differential Bearing Race and Selective Shim Removal
  • Front Differential Bearing Race and Selective Shim Installation
  • Manual Shift Shaft Seal and Bearing Removal
    • Tools Required
  • Manual Shift Shaft Seal and Bearing Installation
    • Tools Required
  • Front Wheel Drive Shaft Oil Seal Removal
    • Tools Required
  • Front Wheel Drive Shaft Oil Seal Installation
    • Tools Required
  • Front Differential Carrier Seal Removal
    • Tools Required
  • Front Differential Carrier Seal Installation
    • Tools Required
  • 4-5 Clutch Drum Assembly Disassemble
    • Notes
    • Clean and Inspection
      • Tools Required
  • 4-5 Clutch Drum Assembly Assemble
  • 4-5 Clutch Piston Travel Measurement
    • Tools Required
  • Output Gear Assembly Installation
  • Low and Reverse Clutch Piston Installation
  • Front Internal Gear and Overrun Clutch Disassemble
  • Front Internal Gear Cleaning and Inspection
  • Front Internal Gear and Overrun Clutch Assemble
  • Front Internal Gear and Low and Reverse Clutch Installation
    • Tools Required
  • Low and Reverse Clutch Piston Travel Measurement
  • Front Carrier Sun Gear Assembly Disassemble
  • Front Carrier Sun Gear Assembly Assemble
    • Tools Required
  • Front Carrier Sun Gear Assembly Installation
  • Rear Internal Gear Assembly Installation
  • Rear Sun Gear and Hub Assembly Installation
  • Forward and Direct Clutch Assembly Disassemble
  • Forward and Direct Clutch Assembly Assemble
  • Direct Clutch Piston Travel Check
  • Forward Clutch Piston Travel Check
  • Forward and Direct Clutch Assembly Installation
  • Case Cover Assembly Disassemble
  • 1-2 Reverse Clutch Disassemble
  • Case Cover Cleaning and Inspection
  • 1-2 Reverse Clutch Assemble
  • Case Cover Assembly Assemble
  • 1-2 Reverse Clutch Piston Travel Measurement
  • Forward and Direct Clutch End Play Measurement
    • Tools Required
  • Transmission Case Cover and 1-2 Reverse Clutch Assembly Installation
  • Third Gear Band Servo Piston Disassemble
  • Third Gear Band Servo Piston Assemble
  • Third Gear Band Servo Piston Installation
  • 1-2-Reverse Carrier Gear Assembly Installation
  • Third Gear Band Assembly Installation
    • Tools Required
  • 4-5 Clutch Assembly Installation
  • Front Differential Transfer Drive Gear Assembly Installation
    • Tools Required
  • Manual Shift Detent Lever and Park Pawl Installation
  • Third Gear Band Apply Tube Installation
  • Transmission Fluid Baffle Installation
  • Fluid Filter Installation
  • Front Differential Assembly Cleaning and Inspection
  • Front Differential Assembly Installation
  • Torque Converter Housing Cleaning and Inspection
  • Torque Converter Housing Installation
  • Second Coast Clutch Disassemble
  • Second Clutch Disassemble
    • Tools Required
  • Fluid Pump Disassemble
    • Tools Required
  • Fluid Pump Cleaning and Inspection
    • Tools Required
  • Fluid Pump Assemble
    • Tools Required
  • Second Clutch Assemble
    • Tools Required
  • Second Coast Clutch Assemble
  • Second Clutch Piston Travel Measurement
  • Second Coast Clutch Piston Travel Measurement
  • Second Coast, Second Clutch Hub and Second Clutch Sprag Disassemble
  • Second Coast, Second Clutch Hub and Second Clutch Sprag Assemble
    • Tools Required
  • Fluid Pump Installation
  • Control Valve Body Assembly Disassemble
  • Middle Control Valve Body Disassemble
  • Middle Control Valve Body Assemble
  • Rear Control Valve Body Disassemble
  • Rear Control Valve Body Assemble
  • No. 2 Rear Control Valve Body Disassemble
  • No. 2 Rear Control Valve Body Assemble
  • Front Control Valve Body Disassemble
  • Front Control Valve Body Assemble
  • Control Valve Body Assembly Assemble
  • Control Valve Body Assembly Installation
  • Wiring Harness Installation
  • Control Valve Body Cover Installation
  • Park/Neutral Position Switch Installation
    • Tools Required
  • Input Speed Sensor Installation
  • Output Speed Sensor Installation
  • Drain Plug Installation
  • Holding Fixture Removal
    • Tools Required
  • Torque Converter Assembly Installation
• Description and Operation
  • Automatic Transmission Hydraulic Diagrams
    • Park - Engine Running
      • Notes
      • Fluid Pressure Directed In Preparation For A Shift
        • Manual Valve
        • Reverse, 1st Shift Solenoid (SS) Valve Assembly (S1)
        • 3-4, 4-5 Shift Solenoid (SS) Valve Assembly (S4)
        • Reverse Shift Solenoid (SS) Valve Assembly (S5)
        • Shift Pressure Relay Valve
      • 1-2 Reverse Clutch (B5) Applies
        • U1 Shift Valve
        • 1-2 Reverse Clutch (B5) Assembly
      • Fluid Pressure Directed To Prevent TCC Apply
        • Lock Up Relay Valve
      • Passages
      • Park - Engine Running - A/T System Hydraulic Diagram
    • Reverse
      • Notes
      • Pressure Regulation
        • Manual Valve
        • Primary Pressure Regulator Valve
      • Low And Reverse Clutch (B3) Assembly Applies
        • #7 Accumulator Check Valve Assembly
        • M1 Shift Valve
        • Low and Reverse Clutch (B3) Assembly
      • Direct Clutch (C2) Assembly Applies
        • Reverse Shift Solenoid (SS) Valve Assembly (S5)
        • #6 Reverse Shift Ball Check Valve
        • Shift Pressure Relay Valve
        • M1 Shift Valve
        • M2 Shift Valve
        • #1 Accumulator Check Valve Assembly
        • Direct Clutch (C2) Assembly
        • 1-2, 2-3, Reverse Shift Solenoid (SS) Valve Assembly (S3)
      • Passages
      • Reverse - A/T System Hydraulic Diagram
    • Reverse Inhibit
      • Notes
      • Low And Reverse Clutch (B3) Assembly Releases
        • Reverse, 1st Shift Solenoid (SS) Valve Assembly (S1)
        • U1 Shift Valve
        • M1 Shift Valve
        • Reverse Shift Solenoid (SS) Valve Assembly (S5)
        • Shift Pressure Relay Valve
        • Low and Reverse Clutch (B3) Assembly
        • 1-2, 2-3, Reverse Shift Solenoid (SS) Valve Assembly (S3)
      • Direct Clutch (C2) Assembly Releases
        • Direct Clutch (C2) Assembly
        • M2 Shift Valve
      • Passages
      • Reverse - Inhibit - A/T System Hydraulic Diagram
    • Neutral - Engine Running
      • Notes
      • Low And Reverse Clutch Releases
        • Manual Valve
        • Low and Reverse Clutch (B3) Assembly
        • M1 Shift Valve
        • Primary Pressure Regulator Valve
      • Direct Clutch (C2) Assembly Releases
        • Reverse Shift Solenoid (SS) Valve Assembly (S5)
        • Shift Pressure Relay Valve
        • Direct Clutch (C2) Assembly
        • M2 Shift Valve
        • M1 Shift Valve
        • Shift Pressure Control Valve
        • #6 Reverse Shift Ball Check Valve
        • 1-2, 2-3, Reverse Shift Solenoid (SS) Valve Assembly (S3)
      • Passages
      • Neutral - Engine Running - A/T System Hydraulic Diagram
    • Drive and Intermediate Range - First Gear
      • Notes
      • Manual Valve
      • Forward Clutch (C1) Assembly Applies
        • C1 Control Valve
        • Neutral Relay Valve
        • #12 Ball Check Valve
        • #8 Accumulator Check Valve Assembly
        • Forward Clutch (C1) Assembly
      • Shift Accumulation
        • Forward Clutch (C1) Accumulator
      • Fluid Pressure Directed In Preparation For A Shift To Second Gear
        • Reverse, 1st Shift Solenoid (SS) Valve Assembly (S1)
        • U1 Shift Valve
        • M1 Shift Valve
        • B2 Control Valve
        • #6 Reverse Shift Ball Check Valve
        • Shift Pressure Control Valve
      • Passages
      • Drive and Intermediate Range - First Gear - A/T System Hydraulic Diagram
    • Low Range - First Gear, Engine Braking
      • Notes
      • Manual Valve
      • Low And Reverse Clutch (B3) Assembly Applies
        • Reverse Shift Solenoid (SS) Valve Assembly (S5)
        • Shift Pressure Relay Valve
        • B5 Control Valve
        • #5 Accumulator Check Valve Assembly
        • Solenoid Relay Valve
        • M1 Shift Valve
        • Low and Reverse Clutch (B3) Assembly
      • Passages
      • Low Range - First Gear, Engine Braking - A/T System Hydraulic Diagram
    • Drive, Intermediate and Low Range - Second Gear
      • Notes
      • Second Clutch (B2) Assembly Applies
        • Reverse, 1st Shift Solenoid (SS) Valve Assembly (S1)
        • M1 Shift Valve
        • #2 Accumulator Check Valve Assembly
        • Second Clutch (B2) Assembly
      • Second Coast Clutch (B1) Assembly Applies
        • M1 Shift Valve
        • 2-3, 3-4 Shift Solenoid (SS) Valve Assembly (S2)
        • M2 Shift Valve
        • Second Coast Clutch (B1) Assembly
      • Fluid Pressure Directed In Preparation For A Shift To Third Gear
        • Shift Pressure Relay Valve
        • U1 Shift Valve
      • Passages
      • Drive, Intermediate and Low Range - Second Gear - A/T System Hydraulic Diagram
    • Drive and Intermediate Range - Third Gear
      • Notes
      • 3RD Gear Band (B4) Assembly Applies
        • 3-4, 4-5 Shift Solenoid (SS) Valve Assembly (S4)
        • U2 Shift Valve
        • U1 Shift Valve
        • #9 Reverse Shift Restrict Ball Check Valve
        • 3rd Gear Band (B4) Servo Piston Assembly
      • 1-2 Reverse Clutch (B5) Assembly Releases
        • Solenoid Relay Valve
        • 1-2 Reverse Clutch (B5) Assembly
      • Torque Converter Clutch Released
        • Lock Up Relay Valve
        • Solenoid Relay Valve
        • Lock Up Control Valve
      • Fluid Pressure Directed In Preparation For A Shift To Fourth Gear
        • 1-2, 2-3, Reverse Shift Solenoid (SS) Valve Assembly (S3):
      • Passages
      • Drive and Intermediate Range - Third Gear - A/T System Hydraulic Diagram
    • Drive Range - Fourth Gear
      • Notes
      • 4-5 Clutch (C3) Assembly Applies
        • 1-2, 2-3, Reverse Shift Solenoid (SS) Valve Assembly (S3)
        • U2 Shift Valve
        • 4-5 Clutch (C3) Assembly
        • B4 Release Valve
      • 3RD Gear Band (B4) Assembly Releases
        • 3rd Gear Band (B4) Servo Piston Assembly
        • #9 Reverse Shift Restrict Ball Check Valve
        • U2 Shift Valve
      • Torque Converter Clutch Released
        • U2 Shift Valve
        • Solenoid Relay Valve
      • Fluid Pressure Directed In Preparation Or A Shift To Fifth Gear
        • M2 Shift Valve
      • Passages
      • Drive Range - Fourth Gear - A/T System Hydraulic Diagram
    • Drive Range Fifth Gear - Torque Converter Clutch Released
      • Notes
      • Direct Clutch (C2) Assembly Applies
        • 2-3, 3-4 Shift Solenoid (SS) Valve Assembly (S2)
        • M2 Shift Valve
        • #1 Accumulator Check Valve Assembly
        • Direct Clutch (C2) Assembly
      • Second Coast Clutch (B1) Assembly Releases
        • Second Coast Clutch (B1) Assembly
      • Torque Converter Clutch Released
      • Passages
      • Drive Range Fifth Gear - TCC Released - A/T System Hydraulic Diagram
    • Drive Range Fifth Gear - Torque Converter Clutch Applied
      • Notes
      • Stage 1
        • Notes
        • Stage 2
        • Stage 3
      • Passages
      • Drive Range Fifth Gear - TCC Applied - A/T System Hydraulic Diagram
    • Drive Range - Emergency Fifth Gear
      • Notes
      • 3-4, 4-5 Shift Solenoid Valve Assembly (S4) De-Energized
        • 3-4, 4-5 Shift Solenoid (SS) Valve Assembly (S4)
        • Solenoid Relay Valve
      • Lock Up Pressure Control Solenoid Valve (SLU) De-Energized
        • Lock Up Pressure Control Solenoid Valve (SLU)
      • Passages
      • Drive Range - Emergency Fifth Gear - A/T System Hydraulic Diagram
  • Fluid Passages
• Special Tools and Equipment
  • Special Tools