Hybrid/EV Cooling System

• Specifications
  • Temperature Versus Resistance (Hybrid Electronics Coolant Temperature Sensor)
  • Temperature Versus Resistance (Hybrid/EV Battery Temperature Sensor)
  • Fastener Tightening Specifications
  • Hybrid Cooling System Specifications
• Schematic Wiring Diagrams
  • Hybrid Cooling Wiring Schematics
    • Hybrid/EV Electronics Cooling Wiring Schematics
    • Hybrid/EV Battery Pack Cooling Wiring Schematics
    • Hybrid/EV Battery Modules - Temperature Sensors 1 through 4 Wiring Schematics
    • Hybrid/EV Battery Modules - Temperature Sensors 5 through 9 Wiring Schematics
• Diagnostic Information and Procedures
  • Diagnostic Code Index
  • DTC P0480 or P0483
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • DTC P0A7E
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • DTC P0A9C-P0A9E, P0AC6-P0ACD, P0AE9-P0AEB, P0BC3-P0BC5, P0C34-P0C36, or P0C7D-P0C8B
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • DTC P0C32
    • Diagnostic Instructions
    • DTC Descriptor
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Repair Instructions
  • DTC P0C43-P0C45
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • Hybrid/EV Battery Pack Coolant Pump Malfunction - DTC P0C47, P0C4A, or P1F18
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • DTC P0CD6-P0CD8
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • DTC P0CE0, P0CE2, P0CE3, P1EC7, or P1EC8
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • DTC P0CE6 or P0CE7
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • Hybrid/EV Electronics Coolant Pump Malfunction - DTC P0CE9 or P0CED
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • DTC P0CEF-P0CF1
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Component Testing
    • Repair Instructions
  • Cooling Fan Malfunction - DTC P148A-P148C
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • 14 Volt Power Module Cooling Fan Malfunction - DTC P1EA6 or P1EA7
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • Hybrid/EV Battery Pack Coolant Heater Malfunction - DTC P1EC6
    • Diagnostic Instructions
    • DTC Descriptor
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • DTC P1FFB-P1FFE
    • Diagnostic Instructions
    • DTC Descriptors
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Circuit/System Testing
    • Repair Instructions
  • DTC P1FFF
    • Diagnostic Instructions
    • DTC Descriptor
    • Circuit/System Description
    • Conditions for Running the DTC
    • Conditions for Setting the DTC
    • Action Taken When the DTC Sets
    • Conditions for Clearing the DTC
    • Diagnostic Aids
    • Reference Information
    • Circuit/System Verification
    • Repair Instructions
  • Hybrid/EV Electronics Cooling Diagnostic
  • Hybrid/EV Battery Cooling Diagnostic
  • Hybrid Cooling System Loss of Coolant (Power Electronics)
  • Hybrid Cooling System Loss of Coolant (Battery - Without Anti Tamper Bracket)
  • Hybrid Cooling System Loss of Coolant (Battery - With Anti Tamper Bracket)
  • Hybrid Cooling System Pressure Cap Testing
    • Special Tools
    • Pressure Cap Testing
  • Hybrid Coolant Leak Test
  • Hybrid Battery Pack Coolant Passage Leak Test
• Repair Instructions
  • Drive Motor Battery Cooling System Draining and Filling
    • Special Tools
    • Draining Procedure
    • Vac-N-Fill Procedure
    • Removing Excess Coolant From System
  • Drive Motor Generator Power Inverter Module Cooling System Draining and Filling
    • Special Tools
    • Draining Procedure
    • Vac-N-Fill Procedure
  • Coolant Temperature Sensor Replacement
  • Drive Motor Battery Coolant Level Sensor Replacement
  • Generator Control Module Coolant Tank Hose Replacement
  • Drive Motor Generator Control Module Coolant Pump Hose Replacement
    • Special Tools
    • Removal Procedure
    • Installation Procedure
  • Drive Motor Generator Control Module Cooling Outlet Hose Replacement
    • Special Tools
    • Removal Procedure
    • Installation Procedure
  • Drive Motor Generator Control Module Radiator Outlet Hose Replacement
  • Generator Control Module Coolant Radiator Hose Replacement
  • Generator Control Module Coolant Pump Replacement
  • Radiator Grille Screen Replacement
  • Battery Heater Replacement
  • Drive Motor Power Inverter Module Cooling Inlet Hose Replacement
  • Coolant Cap Bracket Replacement (Surge Tank Anti-Tamper)
    • Removal Procedure
    • Installation Procedure
  • Drive Motor Battery Coolant Cooler Replacement
  • Drive Motor Battery Coolant Radiator Replacement
  • Drive Motor Battery Coolant Filter Replacement
  • Drive Motor Battery Coolant Pump Replacement
  • Drive Motor Battery Coolant Pump Inlet Hose Replacement
  • Drive Motor Battery Radiator Surge Tank Replacement
  • Drive Motor Battery Coolant/Air Separator Replacement
  • Drive Motor Battery Coolant Cooler Outlet Hose Replacement
  • Drive Motor Battery Coolant Flow Control Valve Replacement
  • Drive Motor Battery Coolant Inlet Hose Replacement
  • Drive Motor Battery Coolant Outlet Hose Replacement
  • Drive Motor Battery Radiator Inlet Hose Replacement
  • Drive Motor Battery Radiator Outlet Hose Replacement
  • Drive Motor Battery Coolant Cooler Inlet Hose Replacement
  • Drive Motor Battery Coolant Cooler Inlet Hose Assembly Replacement
    • Special Tools
    • Removal Procedure
    • Installation Procedure
  • Cell Battery Cooling Manifold Inlet Hose Replacement (Heater to 90 cell)
  • Cell Battery Cooling Manifold Inlet Hose Replacement (72 cell to 126 cell)
  • Cell Battery Cooling Plate Hose Replacement (90 cell to 72 cell)
  • Cell Battery Cooling Manifold Outlet Hose Replacement (72 cell to 126 cell)
  • Hybrid/EV Battery Pack Coolant Control Solenoid Valve Learn
    • Hybrid/EV Battery Pack Coolant Control Solenoid Valve Learn
• Description and Operation
  • Drive Motor Battery Cooling Description
    • Cooling System Description and Operation
    • Battery Cooling System Description and Operation
  • Drive Motor Generator Control Module Cooling System Description and Operation
    • Cooling System Description and Operation
    • Power Electronics Cooling System Description and Operation
  • Hybrid Cooling System Description and Operation
    • Hybrid Cooling
    • Hybrid Electronics Cooling System Description and Operation
    • Hybrid/EV Battery Pack Cooling System Description and Operation
    • Passenger Compartment Heater System Description and Operation
    • 14 V Power Module Cooling
• Special Tools and Equipment
  • Special Tools